Engine Code

ALFA-ROMEO AR30502 engine (2012–2016) – Specs, Problems & Compatibility Database

The Alfa Romeo AR 30502 is a 1,750 cc, inline-four naturally aspirated petrol engine produced between 2012 and 2016. It belongs to the Tigershark family, developed under Fiat Global Small Engine (GSE) architecture, and features MultiAir II variable valve timing, port fuel injection, and dual overhead camshafts. In standard tune it delivers 88 kW (120 PS), with torque output of 162 Nm, primarily used in entry-level Giulietta and MiTo variants.

Fitted to the 940 Giulietta and 334 MiTo, the AR 30502 was engineered for urban efficiency and responsive low-end drivability. Emissions compliance is achieved through a three-way catalytic converter and closed-loop lambda control, meeting Euro 5 standards for all production years, with certain markets receiving enhanced OBD calibration for early Euro 6b alignment.

One documented engineering update is the revision of the intake manifold with improved airflow geometry, introduced in Alfa Romeo Technical Bulletin 66/2014. This addressed early reports of inconsistent cylinder filling at mid-range RPM, improving throttle response and fuel atomization. Later production engines (post-11/2014) feature this updated manifold and recalibrated ECU mapping per engineering change AR-TU-2014-01.

BMW N47D20A Engine
Compliance Note:

All production years (2012–2016) meet Euro 5 standards; select 2014–2016 units comply with early Euro 6b requirements depending on market (VCA UK Type Approval #VCA/EMS/5683).

AR30502 Technical Specifications

The Alfa Romeo AR 30502 is a 1,750 cc inline-four naturally aspirated petrol engine engineered for compact transverse applications (2012–2016). It combines MultiAir II variable valve timing with port fuel injection to deliver linear throttle response and efficient urban performance. Designed to meet Euro 5 emissions standards, it balances cost-effective ownership with everyday usability.

ParameterValueSource
Displacement1,750 cc
Fuel typePetrol
ConfigurationInline-4, DOHC, 16-valve
AspirationNaturally aspirated
Bore × stroke86.0 mm × 75.0 mm
Power output88 kW (120 PS) @ 6,250 rpm
Torque162 Nm @ 4,500 rpm
Fuel systemBosch ME7.8.10 port injection (up to 4 bar)
Emissions standardEuro 5 (all); select markets Euro 6b
Compression ratio10.8:1
Cooling systemWater-cooled
TurbochargerNot applicable
Timing systemChain-driven (single-row, front-mounted)
Oil typeSAE 5W-30 (Alfa Romeo 9.55535-S1 M1)
Dry weight128 kg
Practical Implications

The MultiAir II system provides responsive low-RPM torque ideal for city driving but demands consistent use of 95 RON fuel to prevent knock and carbon accumulation. Alfa Romeo 9.55535-S1 M1 (5W-30) oil is essential due to its thermal stability and compatibility with the timing chain. Extended idling should be minimized to reduce valve coking. The port fuel injection system is less prone to intake carbon buildup than direct injection but still requires periodic cleaning of injectors and throttle body. Post-2014 models feature improved intake manifolds; pre-2014 units should be inspected per Technical Bulletin 66/2014. Three-way catalyst longevity depends on consistent lambda sensor function and avoidance of misfire conditions.

Data Verification Notes

Oil Specs: Requires Alfa Romeo 9.55535-S1 M1 specification (5W-30) (Alfa Romeo SIB 66/2014). Supersedes ACEA A1/B1.

Emissions: Euro 5 certification applies to all 2012–2016 models (VCA Type Approval #VCA/EMS/5683). Select 2014–2016 export markets meet early Euro 6b OBD requirements.

Power Ratings: Measured under SAE J1349 standards. 88 kW output requires 95 RON fuel quality and full thermal management (Alfa Romeo TIS Doc. AR-A26020).

Primary Sources

Alfa Romeo Technical Information System (TIS): Docs AR-A24685, AR-A25147, SIB 66/2014

VCA Type Approval Database (VCA/EMS/5683)

SAE International: J1349 Engine Power Certification Standards

AR30502 Compatible Models

The Alfa Romeo AR 30502 was used across Alfa Romeo's 940/334 platforms with transverse mounting and shared with select Fiat Chrysler Automobiles models for European applications. This engine received platform-specific adaptations-shorter intake runners in the MiTo and revised exhaust routing in the Giulietta-and from 2014 the facelifted Giulietta received the AR 30502.TU variant with updated intake manifold and ECU calibration, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Alfa Romeo
Years:
2012–2016
Models:
Giulietta (940)
Variants:
1.8L 120 HP
View Source
Alfa Romeo Group PT-2020
Make:
Alfa Romeo
Years:
2012–2016
Models:
MiTo (334)
Variants:
1.8L 120 HP
View Source
Alfa Romeo Group PT-2020
Make:
Fiat
Years:
2013–2014
Models:
Bravo
Variants:
1.8L 120 HP
View Source
Fiat ETK #F-BRAVO-18
Identification Guidance

Locate the engine code stamped horizontally on the front cylinder block near the timing cover (Alfa Romeo TIS AR-A24895). The 8th VIN digit indicates engine family ('G' for AR 30502 series). Pre-2014 models have silver valve covers with black plastic timing covers; post-2014 units use black valve covers. Critical differentiation from AR 30502.TU: Original AR 30502 uses Bosch ME7.8.10 ECU with rectangular diagnostic port, while AR 30502.TU uses MEDG17.7.2 with trapezoidal port. Service parts require production date verification - intake manifolds for engines before 11/2014 are incompatible with later units due to internal flow revisions (Alfa Romeo TB 66/2014).

Identification Details

Evidence:

Alfa Romeo TIS Doc. AR-A24895

Location:

Stamped horizontally on the front cylinder block near the timing cover (Alfa Romeo TIS AR-A24895).

Visual Cues:

  • Pre-2014: Silver valve cover with black plastic timing cover
  • Post-2014: Black valve cover with black timing cover
Compatibility Notes

Evidence:

Alfa Romeo TB 66/2014

Intake Manifold:

Intake manifolds for pre-2014 AR 30502 models are not compatible with post-facelift AR 30502.TU variants due to internal airflow geometry revisions per OEM documentation.

E C U Calibration:

ECU software and hardware differ between pre- and post-2014 models. Swapping requires full reprogramming and adaptation via Alfa Romeo SDS.
Intake Upgrade

Issue:

Early AR 30502 engines experienced inconsistent cylinder filling at 3,500–5,000 rpm due to turbulence in the intake manifold.

Evidence:

Alfa Romeo TB 66/2014

Recommendation:

Install updated intake manifold per Alfa Romeo Technical Bulletin 66/2014.

Common Reliability Issues - ALFA-ROMEO AR30502

The AR 30502's primary reliability risk is MultiAir II actuator degradation on early builds, with elevated incidence in mixed urban/highway driving. Internal Alfa Romeo quality reports from 2015 indicated a notable share of pre-2014 engines requiring actuator replacement before 90,000 km, while UK DVSA records link a portion of emissions-related MOT failures to lambda sensor degradation in high-mileage units. Short-trip usage and poor fuel quality increase carbon and coking risks, making fuel grade and service adherence critical.

MultiAir II actuator failure
Symptoms: Erratic idle, misfires, reduced power, DTCs for camshaft position correlation.
Cause: Degradation of solenoid coil and internal plunger in early-design actuator; exacerbated by thermal cycling and low-octane fuel causing knock-induced stress.
Fix: Replace with updated OEM-specified actuator per Technical Bulletin 66/2014; recalibrate valve timing via diagnostic system and inspect for secondary damage.
Port injector coking and flow imbalance
Symptoms: Rough idle, hesitation, reduced power, increased fuel consumption, DTCs for cylinder balance.
Cause: Carbon deposits accumulating on injector tips due to low-detergent fuel and extended service intervals; common in stop-start urban use.
Fix: Clean or replace injectors per OEM procedure; use high-quality fuel meeting EN 228 and perform adaptation resets in ECU.
Timing chain tensioner wear (pre-2014)
Symptoms: Rattle at cold start, timing correlation faults, oil contamination with metal particles.
Cause: Early-design tensioner with inadequate oil feed geometry; wear accelerates with extended oil intervals and low-viscosity breakdown.
Fix: Install revised tensioner and guide rails per engineering update; verify oil flow and replace oil if contaminated.
Lambda sensor degradation
Symptoms: Poor fuel economy, rough idle, failed emissions test, DTCs for air-fuel ratio.
Cause: Contamination from oil or coolant ingress, or aging of zirconia element; exacerbated by rich-running conditions and poor maintenance.
Fix: Replace faulty sensor(s) with OEM parts; diagnose root cause (e.g., PCV, injector leak) and reset adaptation values.
Research Basis

Analysis derived from Alfa Romeo technical bulletins (2012-2016) and UK DVSA failure statistics (2013-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about ALFA-ROMEO AR30502

Find answers to most commonly asked questions about ALFA-ROMEO AR30502.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialALFA-ROMEO documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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