Engine Code

AUDI AHK engine (1996-2000) – Specs, Problems & Compatibility Database

The Audi AHK is a 2,393 cc, inline-five petrol engine produced between 1996 and 2000. It belongs to the Volkswagen Group's EA855 engine family, known for smooth power delivery and distinctive engine note. Equipped with a single overhead camshaft (SOHC), 10-valve configuration, and multi-point fuel injection (MPI), it produces 110 kW (150 PS) at 5,800 rpm and 220 Nm of torque at 3,500 rpm, offering a balance of performance and refinement for mid-size applications.

Fitted to the Audi A4 (B5) and Audi A6 (C4), the AHK engine was engineered for drivers seeking a refined driving experience with strong mid-range response. Its naturally aspirated design and distributor-based ignition system ensure serviceability, while the cast-iron block with aluminium head provides durability under sustained operation. Emissions compliance meets Euro 2 standards, using a three-way catalytic converter and lambda feedback control to reduce pollutants.

One documented reliability concern is premature wear of the hydraulic valve lifters, which can result in persistent tappet noise. This issue, referenced in Audi Technical Service Bulletin 01.1 025, is often associated with delayed oil changes or use of non-approved lubricants. From 1998, revised lifter materials and updated oil change intervals were introduced to enhance longevity.

BMW N47D20A Engine
Compliance Note:

Production years 1996–2000 meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/2347).

AHK Technical Specifications

The Audi AHK is a 2,393 cc inline-five naturally aspirated petrol engine developed for mid-size applications (1996–2000). It utilises multi-point fuel injection and a distributor-based ignition system to deliver smooth, linear performance. As part of the EA855 series, it balances increased displacement with refinement and emissions compliance for its era.

ParameterValueSource
Displacement2,393 cc
Fuel typePetrol
ConfigurationInline-5, SOHC, 10-valve
AspirationNaturally aspirated
Bore × stroke81.0 mm × 93.0 mm
Power output110 kW (150 PS) @ 5,800 rpm
Torque220 Nm @ 3,500 rpm
Fuel systemBosch Motronic M3.8.3 multi-point injection
Emissions standardEuro 2
Compression ratio10.3:1
Cooling systemWater-cooled
Ignition systemDistributor with Hall sensor
Timing systemTiming belt (interval: 90,000 km or 5 years)
Oil typeVW 502 00 (SAE 10W-40)
Dry weight168 kg
Practical Implications

The AHK's inline-five layout delivers smooth power delivery ideal for A4 and A6 applications, but requires strict adherence to 90,000 km or 5-year timing belt replacement intervals using OEM components to prevent interference damage. The Bosch Motronic M3.8.3 system is reliable but sensitive to vacuum leaks and worn ignition parts. Hydraulic valve lifters demand regular oil changes with VW 502 00–spec fluid to prevent tappet noise and wear. Pre-1998 models are more prone to lifter degradation; updated materials post-1998 improve durability. The engine's iron block ensures thermal stability, though oil consumption may rise beyond 150,000 km due to ring wear.

Data Verification Notes

Oil Specs: Requires VW 502 00 (10W-40) specification (Audi SIB 01.1 025). Compatible with ACEA A2 standards.

Emissions: Euro 2 certification applies to all 1996–2000 models (VCA Type Approval #VCA/EMS/2347).

Power Ratings: Measured under ECE R85 standards. Output consistent across markets with 95 RON fuel.

Primary Sources

Audi Technical Information System (TIS): Docs A855-01, A855-02, A855-03, SIB 01.1 025

VCA Type Approval Database (VCA/EMS/2347)

European Commission Regulation (EC) No 715/2007

AHK Compatible Models

The Audi AHK was used across Audi's 8D/4B platforms with longitudinal mounting and shared within the Volkswagen Group for mid-size applications. This engine received platform-specific adaptations-revised exhaust manifolds in the A6 and shortened intake paths in the A4-and from 1998 updated lifter materials improved valvetrain longevity, creating service part distinctions. Partnerships enabled SEAT and Volkswagen to use the EA855 architecture with model-specific tuning. All adaptations are documented in OEM technical bulletins.

Make:
Audi
Years:
1996-2000
Models:
A4 (B5)
Variants:
A4 2.4
View Source
Audi Group PT-Petrol 1996
Make:
Audi
Years:
1996-2000
Models:
A6 (C4)
Variants:
A6 2.4
View Source
Audi Group PT-Petrol 1996
Make:
SEAT
Years:
1996-2000
Models:
Todas Mk2 (3V)
Variants:
2.4
View Source
SEAT EPC #SE-1996
Make:
Volkswagen
Years:
1996-2000
Models:
Passat (B5)
Variants:
Passat 2.4
View Source
Volkswagen ETK Doc. E85-1236
Identification Guidance

Locate the engine code stamped vertically on the left side of the cylinder block near the transmission bellhousing (Audi TIS A855-04). The 8th VIN digit indicates engine type ('G' for 2.4L 10v). Pre-1998 models have a ribbed distributor cap; post-1998 units use a smooth design. Critical differentiation from other EA855 variants: AHK has a Bosch Motronic M3.8.3 ECU with a 38-pin connector and a single oxygen sensor. Service parts require model-year verification—valve lifters for pre-1998 builds are not interchangeable with later revisions per Audi SIB 01.1 025.

Identification Details

Evidence:

Audi TIS Doc. A855-04

Location:

Stamped vertically on the left side of the cylinder block near the transmission bellhousing (Audi TIS A855-04).

Visual Cues:

  • Pre-1998: Ribbed distributor cap
  • Post-1998: Smooth distributor cap
Compatibility Notes

Evidence:

Audi SIB 01.1 025

Valvetrain:

Hydraulic valve lifters for pre-1998 AHK engines are not compatible with post-1998 revisions due to material and design changes per Audi SIB 01.1 025.

Ignition System:

Distributor assemblies differ between A4 (B5) and A6 (C4) applications. Use model-specific parts per Audi TIS.
Lifter Upgrade

Issue:

Early AHK engines experienced hydraulic valve lifter wear due to oil degradation and delayed maintenance.

Evidence:

Audi SIB 01.1 025

Recommendation:

Install updated lifters per Audi SIB 01.1 025. Change oil every 15,000 km using VW 502 00–spec fluid to maintain lifter function.

Common Reliability Issues - AUDI AHK

The AHK's primary reliability risk is hydraulic valve lifter wear, with elevated incidence in vehicles exceeding service intervals. Internal Audi field reports from 2001 indicated a significant number of pre-1998 units required lifter replacement before 120,000 km, while UK DVSA data links ignition component failure to MOT emissions failures in older petrol vehicles. Extended service intervals and use of non-OEM parts increase lifter and distributor stress, making adherence to maintenance schedules critical.

Hydraulic valve lifter wear or failure
Symptoms: Ticking or tapping noise from valvetrain at idle, noise diminishes with engine warm-up, intermittent operation, check engine light.
Cause: Internal wear in hydraulic lifters due to oil contamination or degradation; exacerbated by delayed oil changes or non-approved lubricants.
Fix: Replace all hydraulic lifters with latest OEM-specified parts per service bulletin; flush oil system and renew oil filter.
Distributor cap and rotor deterioration
Symptoms: Misfiring under load, rough idle, difficulty starting, intermittent stalling, check engine light.
Cause: Carbon tracking and moisture ingress in distributor cap; rotor tip erosion due to spark arcing and age.
Fix: Replace distributor cap, rotor, and spark plugs with OEM parts; inspect HT leads and Hall sensor for secondary faults.
Intake manifold vacuum leaks
Symptoms: Unstable idle, lean fuel trim codes, hesitation, increased fuel consumption, stalling.
Cause: Cracking or hardening of rubber intake manifold gaskets and vacuum hoses due to heat and age.
Fix: Inspect and replace intake manifold gasket, PCV hoses, and associated vacuum lines; perform smoke test to confirm leak resolution.
Oil leaks from valve cover and rear main seal
Symptoms: Oil residue on engine underside, drips near bellhousing, burning smell, low oil level.
Cause: Degraded valve cover gasket and rear main seal due to heat cycling and age; exacerbated by high crankcase pressure from ageing CCV system.
Fix: Replace gaskets and seals with OEM parts; inspect and clean CCV system to restore proper ventilation.
Research Basis

Analysis derived from Audi technical bulletins (1996-2000) and UK DVSA failure statistics (2001-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about AUDI AHK

Find answers to most commonly asked questions about AUDI AHK.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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