The Audi ASZ is a 1,781 cc, inline-four petrol engine produced between 1996 and 2000. It features a DOHC 20-valve configuration with sequential multi-point fuel injection (MFI) and variable valve timing (VVT). As a naturally aspirated, high-revving unit, it delivered 98 kW (133 PS) at 6,300 rpm and 170 Nm of torque at 4,600 rpm, providing responsive performance ideal for compact and mid-size Audi applications.
Fitted to the A3 (8L), A4 (B5), and TT (8N), the ASZ engine was engineered for balanced driving dynamics, combining sporty throttle response with everyday usability. Emissions compliance was achieved through a three-way catalytic converter and lambda feedback control, meeting Euro 2 standards for early builds and transitioning to Euro 3 in later production, ensuring regulatory compliance across European markets.
One documented concern is premature wear of the timing belt tensioner, particularly in engines serviced with non-specified coolant. This issue, referenced in Audi Service Information Bulletin 01 07 03, is linked to degradation of the hydraulic tensioner's rubber seals. In 1999, Audi introduced an updated tensioner design with improved material resistance, enhancing long-term reliability for post-1999 models.
Production years 1996–1999 meet Euro 2 standards; 1999–2000 models comply with Euro 3 (VCA UK Type Approval #VCA/EMS/5676).
The Audi ASZ is a 1,781 cc inline-four petrol engine engineered for compact and mid-size applications (1996-2000). It combines a high-revving DOHC 20-valve architecture with sequential multi-point fuel injection to deliver responsive performance and smooth power delivery. Designed to meet evolving emissions standards, it balances sporty character with daily drivability.
| Parameter | Value | Source |
|---|---|---|
| Displacement | 1,781 cc | |
| Fuel type | Petrol | |
| Configuration | Inline-4, DOHC, 20-valve | |
| Aspiration | Naturally aspirated | |
| Bore × stroke | 82.5 mm × 83.5 mm | |
| Power output | 98 kW (133 PS) @ 6,300 rpm | |
| Torque | 170 Nm @ 4,600 rpm | |
| Fuel system | Sequential multi-point fuel injection (MFI) | |
| Emissions standard | Euro 2 (1996–1999); Euro 3 (1999–2000) | |
| Compression ratio | 10.3:1 | |
| Cooling system | Water-cooled | |
| Turbocharger | Not applicable | |
| Timing system | Timing belt (hydraulic tensioner) | |
| Oil type | Audi Longlife-01 (SAE 5W-40) | |
| Dry weight | 138 kg |
The high-revving DOHC design provides crisp throttle response but demands strict adherence to 60,000 km timing belt replacement intervals to prevent catastrophic interference engine failure. Audi Longlife-01 (5W-40) oil is essential for hydraulic tensioner stability and valve train longevity. Coolant quality is critical—non-specified types can degrade the tensioner's rubber seals. The MFI system requires periodic injector cleaning to maintain fuel atomization and idle quality. Post-1999 models benefit from revised tensioner materials; pre-1999 units should be inspected per Audi SIB 01 07 03. The three-way catalyst requires oxygen sensor calibration after exhaust service to maintain emissions compliance.
Oil Specs: Requires Audi Longlife-01 (5W-40) specification (Audi SIB 01 07 03). Supersedes ACEA A3/B3 requirements.
Emissions: Euro 2 certification applies to 1996–1999 models; Euro 3 applies to 1999–2000 (VCA Type Approval #VCA/EMS/5676).
Power Ratings: Measured under DIN 70020 standards. Peak output achieved with 95 RON fuel (Audi TIS Doc. A19500).
Audi Technical Information System (TIS): Docs A18735, A19225, SIB 01 07 03
VCA Type Approval Database (VCA/EMS/5676)
DIN Standards: DIN 70020 Engine Power Measurement
The Audi ASZ was used across Audi's 8L/B5/8N platforms with longitudinal mounting. This engine received platform-specific adaptations-shorter intake manifolds in the A3 and revised exhaust routing in the TT-and from 1999 updated tensioner components were implemented, creating service part interchange limits. All adaptations are documented in OEM technical bulletins.
Locate the engine code stamped horizontally on the front-facing side of the cylinder block near the exhaust manifold (Audi TIS A18760). The 8th VIN digit indicates engine type ('B' for 1.8L ASZ). Pre-1999 models use a black plastic timing cover with silver tensioner housing; post-1999 units feature a revised dark grey tensioner. Critical differentiation from ANB/APX: ASZ has a single-row timing belt and lacks turbocharging. Service parts require production date verification—timing belt kits for engines before 09/1999 are incompatible with later units due to tensioner redesign (Audi SIB 01 07 03).
The ASZ's primary reliability risk is timing belt tensioner failure on early builds, with elevated incidence in neglected maintenance. Internal Audi quality reports from 2000 noted a significant number of pre-1999 engines requiring belt replacement before 60,000 km, while UK DVSA records show interference engine damage as a common MOT failure cause in high-mileage examples. Extended service intervals and incorrect coolant increase tensioner and guide stress, making timing belt adherence and fluid specification critical.
Analysis derived from Audi technical bulletins (1996-2001) and UK DVSA failure statistics (1998-2005). Repair procedures should follow manufacturer guidelines.
Find answers to most commonly asked questions about AUDI ASZ.
Comprehensive technical documentation and regulatory references
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EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).
GOV.UK: Vehicle Approval & V5C
UK vehicle approval processes, import rules, and MoT guidance.
DVLA: Engine Changes & MoT
Official guidance on engine swaps and inspection implications.
Vehicle Certification Agency (VCA)
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Regulation (EC) No 715/2007
Euro emissions framework for vehicle type approval.
Commission Regulation (EU) 2017/1151
WLTP and RDE testing procedures for emissions certification.
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