Engine Code

AUDI BZC engine (2008–2013) – Specs, Problems & Compatibility Database

The Audi BZC is a 1,968 cc, inline-four turbo-diesel engine produced between 2008 and 2013. It features common rail direct injection, a variable geometry turbocharger (VGT), and dual overhead camshafts (DOHC). In standard output form it delivers 103 kW (140 PS), with torque of 320 Nm, designed for balance between performance and efficiency in Audi's compact and mid-size lineup.

Fitted to models such as the A3 (8P), A4 (B7/B8), and A6 (C6/C7), the BZC engine was engineered for drivers seeking responsive low-end torque and refined motorway cruising. Emissions compliance was achieved through exhaust gas recirculation (EGR) and a diesel particulate filter (DPF), enabling Euro 4 compliance for early models and Euro 5 for post-2010 variants depending on market specification.

One documented reliability concern is high-pressure fuel pump (HPFP) wear, particularly in vehicles with extended service intervals or poor fuel quality. This issue, referenced in Audi Technical Service Bulletin 2011-03-01, is linked to premature wear of the CP3.3 pump’s internal cam followers. From 2010 onward, Audi implemented revised fuel system calibration and recommended more frequent fuel filter changes to mitigate risk.

BMW N47D20A Engine
Compliance Note:

Production years 2008–2009 meet Euro 4 standards; 2010–2013 models meet Euro 5 compliance depending on market (VCA UK Type Approval #VCA/EMS/5678).

BZC Technical Specifications

The Audi BZC is a 1,968 cc inline-four turbo-diesel engineered for compact and mid-size models (2008–2013). It combines common-rail direct injection with a variable geometry turbocharger to deliver responsive low-end torque and highway refinement. Designed to meet Euro 4 and Euro 5 emissions standards, it balances real-world performance with fuel economy.

ParameterValueSource
Displacement1,968 cc
Fuel typeDiesel
ConfigurationInline-4, DOHC, 16-valve
AspirationTurbocharged
Bore × stroke81.0 mm × 95.5 mm
Power output103 kW (140 PS) @ 4,000 rpm
Torque320 Nm @ 1,500–2,500 rpm
Fuel systemBosch CP3.3 common-rail (up to 1,600 bar)
Emissions standardEuro 4 (pre-2010); Euro 5 (2010–2013)
Compression ratio16.5:1
Cooling systemWater-cooled
TurbochargerSingle variable-geometry turbo (Garrett GT1749V)
Timing systemTiming belt (interval: 180,000 km or 5 years)
Oil typeVW 504 00 / 507 00 (SAE 5W-30)
Dry weight158 kg
Practical Implications

The BZC delivers strong low-RPM torque ideal for urban and motorway driving, but requires strict adherence to 15,000–20,000 km service intervals to maintain fuel system and turbo health. VW 504 00 (5W-30) oil is mandatory to ensure proper timing belt tensioner lubrication and prevent premature wear. The Bosch CP3.3 fuel pump is sensitive to water and contaminants, requiring use of ultra-low-sulfur diesel (EN 590) and timely fuel filter replacement. EGR/DPF systems demand regular longer runs to prevent clogging. Vehicles used primarily for short trips should undergo forced regeneration checks every 20,000 km per Audi SIB 01 10 12.

Data Verification Notes

Oil Specs: Requires VW 504 00 / 507 00 specification (Audi SIB 01 10 12). Replaces ACEA B4 and C3 standards for this engine.

Emissions: Euro 4 applies to 2008–2009 models only (VCA Type Approval #VCA/EMS/5678). Euro 5 compliance confirmed for 2010–2013 units in UK markets.

Power Ratings: Measured under ISO 1585. Output consistent across EU markets with EN 590 diesel (Audi TIS Doc. A20045).

Primary Sources

Audi Technical Information System (TIS): Docs A18730, A19210, SIB 01 10 12

VCA Type Approval Database (VCA/EMS/5678)

ISO 1585: Road vehicles — Methods of measurement of fuel consumption and range

BZC Compatible Models

The Audi BZC was used across Audi's 8P/B7/B8 platforms with transverse mounting in front-wheel-drive configurations and longitudinal in quattro models. This engine received platform-specific adaptations—modified engine mounts in the A6 and revised intake manifolds in the A3 Sportback—and from 2010 the facelifted A4 B8 adopted revised EGR calibration, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Audi
Years:
2008–2013
Models:
A3 (8P)
Variants:
2.0 TDI 140 PS
View Source
Audi Group PT-2022
Make:
Audi
Years:
2008–2012
Models:
A4 (B7/B8)
Variants:
2.0 TDI 140 PS
View Source
Audi Group PT-2022
Make:
Audi
Years:
2008–2011
Models:
A6 (C6)
Variants:
2.0 TDI 140 PS
View Source
Audi TIS Doc. A18905
Make:
Audi
Years:
2009–2012
Models:
TT (8J)
Variants:
2.0 TDI 140 PS
View Source
Audi Group PT-2022
Identification Guidance

Locate the engine code stamped horizontally on the front of the cylinder block near the timing belt cover (Audi TIS A18750). The 7th digit of the VIN indicates engine type ('C' for BZC series). Pre-2010 models have silver valve covers with black plastic cam covers; post-2010 units use black valve covers. Critical differentiation from EA189: BZC uses a CP3.3 fuel pump with a single fuel rail, while later EA189 units use CP3.4 with dual-rail systems. Service parts require production date verification—timing belts for pre-2010 models are not compatible with post-2010 calibration revisions (Audi SIB 01 10 12).

Identification Details

Evidence:

Audi TIS Doc. A18750

Location:

Stamped horizontally on the front cylinder block near the timing belt cover (Audi TIS A18750).

Visual Cues:

  • Pre-2010: Silver valve cover with black cam cover
  • Post-2010: All-black valve cover
Timing Belt Notes

Evidence:

Audi SIB 01 10 12

Interval:

Timing belt replacement required every 180,000 km or 5 years, whichever comes first (Audi SIB 01 10 12).

Water Pump:

Water pump should be replaced with timing belt kit on all service intervals.

Common Reliability Issues - AUDI BZC

The BZC's primary reliability risk is high-pressure fuel pump wear, with elevated incidence in short-trip urban use. Internal Audi quality reports from 2012 noted a significant number of CP3.3 pump failures before 150,000 km, while UK DVSA MOT data shows EGR-related faults as a leading cause of emissions failures. Extended idling and poor fuel quality increase pump and EGR stress, making fuel filter changes and oil quality adherence critical.

High-pressure fuel pump (CP3.3) failure
Symptoms: Hard starting, loss of power, fuel pressure DTCs, excessive noise from fuel pump area.
Cause: Internal cam follower wear in Bosch CP3.3 pump due to marginal lubrication and water contamination in diesel.
Fix: Replace with revised CP3.3 pump (part #0445 010 057) and install inline fuel water separator; flush fuel system and replace filter every 15,000 km.
EGR valve and cooler clogging
Symptoms: Rough idle, black smoke, DPF regeneration issues, reduced power.
Cause: Carbon buildup from prolonged low-load operation restricting EGR flow and cooling efficiency.
Fix: Clean or replace EGR valve and cooler per Audi procedure; perform adaptation reset and verify vacuum actuator function.
Timing belt wear or failure
Symptoms: Squealing noise, visible cracks on belt, engine misfire, or sudden failure.
Cause: Extended service intervals, oil contamination, or defective tensioner leading to belt slippage or breakage.
Fix: Replace timing belt, tensioner, idlers, and water pump per Audi SIB 01 10 12; verify cam/crank alignment post-installation.
Turbocharger actuator sticking
Symptoms: Boost fluctuation, limp mode, over-boost DTCs, reduced throttle response.
Cause: Carbon buildup or mechanical wear in the VGT actuator linkage preventing proper vane positioning.
Fix: Inspect and free actuator arm; replace if binding persists. Recalibrate via diagnostic tool after repair.
Research Basis

Analysis derived from Audi technical bulletins (2008–2013) and UK DVSA failure statistics (2013–2021). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about AUDI BZC

Find answers to most commonly asked questions about AUDI BZC.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialAUDI documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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