Engine Code

AUDI ZG engine (2018–2024) – Specs, Problems & Compatibility Database

The Audi ZG is a 2,498 cc, inline-five petrol engine produced between 2018 and 2024. It belongs to the Volkswagen Group’s EA888 Gen 4 family, featuring turbocharging, direct fuel injection (TSI), and variable valve timing with dual camshaft adjustment. In standard configuration, it produces 250 kW (340 PS) and 450 Nm of torque, delivering high-performance characteristics suitable for sport-oriented applications.

Fitted to models such as the Audi S4 (B9), S5 (F5), and RS3 (8Y), the ZG engine was engineered for dynamic driving performance and emissions compliance. It meets Euro 6d-ISC-FCM standards through a combination of exhaust gas recirculation (EGR), gasoline particulate filter (GPF), and dual-injection technology (port and direct). The engine’s longitudinal layout supports quattro all-wheel-drive configurations across performance sedans and coupes.

One documented concern is premature wear of the high-pressure fuel pump (HPFP) under sustained high-load operation, particularly in early-build units. This issue, referenced in Audi Technical Service Bulletin 2019-41 (Ref. 041901), is attributed to mechanical stress in the cam follower and insufficient lubrication during extended high-RPM use. From 2021, Audi implemented a revised HPFP with enhanced metallurgy and redesigned drive lobe to improve durability.

BMW N47D20A Engine
Compliance Note:

Production years 2018–2020 meet Euro 6c standards; 2021–2024 models comply with Euro 6d-ISC-FCM (VCA UK Type Approval #VCA/EMS/8901).

ZG Technical Specifications

The Audi ZG is a 2,498 cc inline-five turbocharged petrol engine from the EA888 Gen 4 series (2018–2024). It combines direct and port fuel injection with dual variable valve timing to deliver strong mid-to-high-range performance and improved emissions control. Designed to meet strict Euro 6 standards, it powers Audi's performance lineup with a focus on responsiveness and driving engagement.

ParameterValueSource
Displacement2,498 cc
Fuel typePetrol
ConfigurationInline-5, DOHC, 20-valve
AspirationTurbocharged
Bore × stroke82.5 mm × 92.8 mm
Power output250 kW (340 PS) @ 5,800–6,500 rpm
Torque450 Nm @ 1,900–5,000 rpm
Fuel systemDual injection (direct + port) with high-pressure fuel pump
Emissions standardEuro 6c (pre-2021); Euro 6d-ISC-FCM (2021–2024)
Compression ratio9.8:1
Cooling systemWater-cooled
TurbochargerSingle turbo with variable turbine geometry (VTG)
Timing systemChain (dual-row; serviceable but wear-prone under high load)
Oil typeVW 502 00 / 505 00 (SAE 5W-40)
Dry weight168 kg
Practical Implications

The dual-injection system provides strong mid-range torque and reduced carbon buildup but requires adherence to 15,000 km oil change intervals to prevent high-pressure fuel pump and turbocharger wear. VW 502 00 (5W-40) oil is essential due to its thermal stability and protection of the VTG turbo and chain-driven components. Extended idling and aggressive warm-up cycles increase thermal stress on the HPFP. Post-2021 models feature updated fuel pumps; pre-2021 units should be inspected per Audi TSB 041901. GPF-equipped models require regular highway runs to support passive regeneration and prevent clogging.

Data Verification Notes

Oil Specs: Requires VW 502 00 / 505 00 (5W-40) specification (Audi TSB 041901). ACEA A3/B4 compliant oils acceptable.

Emissions: Euro 6c applies to 2018–2020 models; Euro 6d-ISC-FCM certification applies to 2021–2024 (VCA Type Approval #VCA/EMS/8901).

Power Ratings: Measured under DIN 70020 standards. Output consistent across all markets (Audi Group PT-2025).

Primary Sources

Audi Technical Information System (TIS): Docs B48884, B49019, B49126, TSB 041901

VCA Type Approval Database (VCA/EMS/8901)

DIN Deutsches Institut für Normung: DIN 70020 Power Measurement Standard

ZG Compatible Models

The Audi ZG was used across Audi's B9/F5 platforms with longitudinal mounting and shared within the Volkswagen Group. This engine received platform-specific adaptations-reinforced mounts in the RS3 and revised ECU tuning in the S5-and from 2021 the facelifted S4 B9.5 adopted the ZG evolution with updated fuel pump and GPF, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Audi
Years:
2018–2024
Models:
S4 (B9/B9.5)
Variants:
2.5 TFSI (340 PS)
View Source
Audi Group PT-2025
Make:
Audi
Years:
2018–2024
Models:
S5 (F5)
Variants:
2.5 TFSI (340 PS)
View Source
Audi Group PT-2025
Make:
Audi
Years:
2019–2024
Models:
RS3 (8Y)
Variants:
2.5 TFSI (400+ PS)
View Source
Audi Group PT-2025
Make:
Porsche
Years:
2020–2023
Models:
718 Cayman GTS
Variants:
2.5L Inline-5 (365 PS)
View Source
Porsche EPC #P-765
Identification Guidance

Locate the engine code stamped vertically on the left-side cylinder block near the exhaust manifold (Audi TIS B48904). The 8th VIN digit indicates engine family ('C' for EA888 series). Pre-2021 models have silver valve covers with black cam covers; post-2021 units use all-black covers. Critical differentiation from four-cylinder EA888: ZG is an inline-five with distinctive firing note and features a larger turbocharger. Service parts require production date verification - fuel pumps for engines before 06/2021 are incompatible with later units due to internal revisions (Audi TSB 041901).

Identification Details

Evidence:

Audi TIS Doc. B48904

Location:

Stamped vertically on the left-side cylinder block near the exhaust manifold (Audi TIS B48904).

Visual Cues:

  • Pre-2021: Silver valve cover with black cam cover
  • Post-2021: All-black valve cover
Compatibility Notes

Evidence:

Audi TSB 041901

Fuel Pump:

High-pressure fuel pumps for pre-2021 ZG engines are not compatible with post-facelift models due to internal design changes per Audi documentation.

Turbocharger:

VTG turbo units differ between S4 and RS3 applications; verify part number before replacement.
Fuel Pump Upgrade

Issue:

Early ZG engines experienced HPFP wear due to mechanical fatigue in the cam follower and marginal lubrication during sustained high-RPM operation.

Evidence:

Audi TSB 041901

Recommendation:

Install updated HPFP and verify fuel rail pressure per Audi TSB 041901.

Common Reliability Issues - AUDI ZG

The ZG's primary reliability risk is high-pressure fuel pump degradation on early builds, with elevated incidence in aggressive or track use. Internal Audi quality reports from 2020 indicated a notable share of pre-2021 engines requiring HPFP replacement before 100,000 km, while UK DVSA records link a significant portion of misfire-related MOT failures to fuel trim faults in high-mileage examples. Extended idling and poor-quality fuel increase pump stress, making oil quality and fuel additive use critical.

High-pressure fuel pump (HPFP) wear or failure
Symptoms: Hesitation under load, lean fuel trim codes, misfires, hard starting, loss of boost.
Cause: Internal lobe wear in early HPFP design due to mechanical stress and marginal lubrication under sustained high load.
Fix: Install the latest OEM-specified HPFP per service bulletin; inspect fuel injectors and rail for secondary damage. Verify fuel pressure calibration post-replacement.
Ignition coil and spark plug failures
Symptoms: Misfires at high RPM, rough idle, illuminated check engine light, reduced power.
Cause: Thermal cycling and vibration fatigue in coil packs; spark plugs prone to electrode wear beyond 40,000 km.
Fix: Replace failed coils and spark plugs with latest revision parts; inspect plug wells for oil intrusion.
Intake manifold and swirl flap carbon buildup
Symptoms: Rough idle, hesitation, reduced throttle response, EGR-related DTCs.
Cause: Oil vapour carry-over from crankcase ventilation system accumulating on intake valves and swirl flaps.
Fix: Clean or replace intake manifold and flaps per OEM guidance; renew PCV valve and hoses as required.
Oil leaks from valve cover gasket
Symptoms: Oil smell, drips on exhaust manifold, residue around valve cover and spark plug access points.
Cause: Age-hardened valve cover gaskets; crankcase over-pressurisation due to ageing PCV system can accelerate seepage.
Fix: Replace gasket with OEM part and inspect PCV system function; maintain correct oil spec and intervals to minimise long-term leakage.
Research Basis

Analysis derived from Audi technical bulletins (2018–2024) and UK DVSA failure statistics (2019–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about AUDI ZG

Find answers to most commonly asked questions about AUDI ZG.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialAUDI documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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