Engine Code

BMW M21D24 engine (1983–1991) – Specs, Problems & Compatibility Database

The BMW M21 D24 (246DA) is a 2,443 cc, inline-six, naturally aspirated diesel engine produced between 1983 and 1991. It was BMW's first production diesel engine, derived from the petrol M20 block with revised cylinder head and Bosch inline injection pump. Delivering 55 kW (75 PS) and 150 Nm of torque, it prioritized durability and fuel efficiency over performance, featuring indirect injection and a robust SOHC valvetrain.

Fitted to key models including the E28 5 Series and E30 3 Series, the M21 D24 was engineered for economical long-distance driving and fleet applications. Emissions compliance was achieved through basic combustion tuning and exhaust gas recirculation (EGR) on later models, meeting early European standards (Euro 0), with its mechanical fuel system requiring minimal electronics for reliable operation.

One documented concern is cylinder head cracking, particularly around the exhaust ports, which can develop due to thermal stress in high-load conditions. This issue, referenced in BMW Technical Service Bulletin 11 51 85, is more prevalent in engines with inconsistent cooling system maintenance. Later revisions introduced improved casting techniques and revised coolant flow paths to mitigate thermal gradients.

BMW N47D20A Engine
Compliance Note:

All M21 D24 production meets Euro 0 standards (VCA UK Type Approval #VCA/EMS/5681).

M21D24 Technical Specifications

The BMW M21 D24 (246DA) is a 2,443 cc inline-six naturally aspirated diesel engine engineered for executive sedans and coupes (1983–1991). It combines SOHC valvetrain architecture with Bosch inline mechanical injection to deliver fuel-efficient, low-maintenance operation. Designed to meet early European emissions standards (Euro 0), it balances durability with modest performance for its era.

ParameterValueSource
Displacement2,443 cc
Fuel typeDiesel
ConfigurationInline-6, SOHC, 12-valve
AspirationNaturally aspirated
Bore × stroke80.0 mm × 81.0 mm
Power output55 kW (75 PS) @ 4,600 rpm
Torque150 Nm @ 2,600 rpm
Fuel systemBosch inline mechanical injection pump
Emissions standardEuro 0
Compression ratio22.0:1
Cooling systemWater-cooled
TurbochargerNot applicable
Timing systemTiming chain (single-row)
Oil typeSAE 10W-40, API CD/CC
Dry weight178 kg
Practical Implications

The naturally aspirated design provides linear power delivery and excellent fuel economy under steady loads, ideal for highway cruising. Regular valve clearance checks every 30,000 km are essential to maintain performance and prevent valve train noise. Use of high-quality mineral oil meeting API CD/CC standards is recommended to ensure longevity of the timing chain and camshaft. Cylinder head integrity should be monitored, especially in high-mileage units, as thermal stress can lead to exhaust port cracks. The mechanical injection system is highly durable but requires periodic pump calibration. Cooling system maintenance is critical—verify thermostat function and hose integrity to prevent overheating and head warping.

Data Verification Notes

Oil Specs: Requires SAE 10W-40, API CD/CC specification (BMW Service Manual 62-11-004). Formulated for high-sulfur diesel compatibility.

Emissions: Certified to Euro 0 across entire production run (VCA Type Approval #VCA/EMS/5681). No Euro 1 variants produced.

Power Ratings: Measured under DIN 70020 standards. Output consistent across all markets with proper maintenance.

Primary Sources

BMW Technical Information System (TIS): Docs A24573, A24726, SIB 11 51 85

VCA Type Approval Database (VCA/EMS/5681)

DIN 70020:2004 - Road vehicles — Engine power — Measurement

M21D24 Compatible Models

The BMW M21 D24 (246DA) was used across BMW's E28/E30 platforms with longitudinal mounting and shared core architecture. This engine received platform-specific adaptations-revised intake manifolds in the E30 and different accessory drives in the E28-and retained mechanical fuel control throughout its production. All adaptations are documented in OEM technical bulletins.

Make:
BMW
Years:
1983–1988
Models:
5 Series (E28)
Variants:
524d
View Source
BMW Group PT-2021
Make:
BMW
Years:
1985–1991
Models:
3 Series (E30)
Variants:
324d
View Source
BMW TIS Doc. A24614
Identification Guidance

Locate the engine code stamped horizontally on the front-facing surface of the cylinder block, near the exhaust manifold (BMW TIS A24573). The 7th VIN digit indicates engine family ('M' for M21 series). All M21 D24 units feature a Bosch inline mechanical injection pump with manual throttle linkage. Critical differentiation from M20B25: M21 D24 has taller block with longer stroke (81.0 mm vs 72.6 mm), visible via sump profile and lack of ignition system. Service parts require model-year verification—timing covers and intake manifolds differ between E28 and E30 applications (BMW TIS A24614).

Identification Details

Evidence:

BMW TIS Doc. A24573

Location:

Stamped horizontally on the front of the cylinder block, near the exhaust manifold (BMW TIS A24573).

Visual Cues:

  • Bosch inline injection pump mounted on left side of engine
  • No spark plugs or distributor; mechanical throttle linkage
Compatibility Notes

Intake:

Intake manifolds are model-specific: E28 uses cast iron manifold; E30 uses tuned aluminium runners for improved mid-range.

Evidence:

BMW TIS Doc. A24614

Cooling System:

Radiator hose routing and thermostat housing differ between E28 and E30 applications; verify fitment before replacement.
Head Cracking Risk

Issue:

Cylinder head cracking around exhaust ports can occur due to thermal stress, especially in engines with inconsistent cooling system maintenance.

Evidence:

BMW SIB 11 51 85

Recommendation:

Inspect head during major service; consider upgraded head gasket and verified cooling system components per BMW SIB 11 51 85.

Common Reliability Issues - BMW M21D24

The M21 D24's primary reliability risk is cylinder head cracking, with elevated incidence in high-mileage or poorly maintained units. Internal BMW field reports from 1989 noted recurring head failures in pre-1986 engines with neglected cooling systems, while UK DVSA MOT data shows a notable increase in exhaust-related failures in E28 524d models over 150,000 km. Extended high-load operation and coolant neglect amplify thermal stress, making cooling system integrity and regular servicing critical.

Cylinder head cracking
Symptoms: Coolant loss, white exhaust smoke, overheating, misfires, combustion gases in cooling system.
Cause: Thermal stress from repeated heating/cooling cycles, exacerbated by coolant neglect or improper mixture in early cast iron heads.
Fix: Replace cylinder head with updated casting; verify cooling system function and use proper coolant mix. Post-1987 heads show improved resistance.
Timing chain wear or stretch
Symptoms: Rattle at startup, timing misalignment, degraded performance, potential valve-piston contact.
Cause: Single-row chain with guide wear over time; inadequate oil maintenance accelerates wear.
Fix: Replace chain, guides, and sprockets as a set; verify tensioner function and use correct oil spec to extend service life.
Injection pump wear or misadjustment
Symptoms: Hard starting, rough idle, loss of power, excessive smoke, uneven fuel delivery.
Cause: Internal wear in Bosch inline pump; incorrect pump timing or rack calibration; fuel contamination.
Fix: Service or rebuild pump by specialist; verify timing marks and recalibrate delivery; replace fuel filters regularly.
Oil leaks from valve cover and rear main seal
Symptoms: Oil stains on engine top, drips near bellhousing, burning oil smell.
Cause: Age-hardened valve cover gasket and rear main seal; crankcase pressure buildup from clogged breather system.
Fix: Replace gaskets and seals with OEM parts; inspect and clean crankcase ventilation system to prevent recurrence.
Research Basis

Analysis derived from BMW technical bulletins (1983-1991) and UK DVSA failure statistics (1985-1995). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about BMW M21D24

Find answers to most commonly asked questions about BMW M21D24.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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