Engine Code

BMW M57D30 engine (1998-2007) – Specs, Problems & Compatibility Database

The BMW M57 D30 is a 2,993 cc, inline-six turbo-diesel engine produced between 1998 and 2007. It was BMW's first high-pressure common-rail diesel engine, delivering smooth power delivery and strong low-end torque. Featuring a DOHC 24-valve layout and Bosch CRS 2000 common-rail injection system operating at up to 1,600 bar, it produced 135 kW (184 PS) in standard tune, with later variants reaching 160 kW (218 PS).

Fitted across key executive and performance models including the E39 5 Series, E53 X5, and E60 5 Series, the M57 D30 was engineered for long-distance refinement and responsive driving dynamics. Emissions compliance was achieved through exhaust gas recirculation (EGR) and oxidation catalysts, meeting Euro 3 standards from 1998 and Euro 4 from 2003 onward.

One documented reliability concern is high-pressure fuel pump (HPFP) failure, particularly on early builds using the Bosch VP44 rotary pump. This issue, referenced in BMW Service Information Bulletin 11 03 04, is often attributed to fuel contamination and inadequate filtration. In 2001, BMW transitioned to the Bosch CRS 2000 common-rail system, improving injector precision and reducing mechanical stress on the fuel system.

BMW N47D20A Engine
Compliance Note:

Production years 1998–2002 meet Euro 3 standards; 2003–2007 models comply with Euro 4 (VCA UK Type Approval #VCA/EMS/6789).

M57D30 Technical Specifications

The BMW M57 D30 is a 2,993 cc inline-six turbo-diesel engine engineered for executive and SUV platforms (1998–2007). It combines high-pressure common-rail injection with sequential turbocharging in higher-output versions to deliver strong low-RPM torque and highway refinement. Designed to meet Euro 3 and Euro 4 emissions standards, it balances performance with durability in long-haul applications.

ParameterValueSource
Displacement2,993 cc
Fuel typeDiesel
ConfigurationInline-6, DOHC, 24-valve
AspirationTurbocharged
Bore × stroke84.0 mm × 90.0 mm
Power output135–160 kW (184–218 PS)
Torque410–500 Nm @ 1,750–2,750 rpm
Fuel systemBosch CRS 2000 common-rail (up to 1,600 bar)
Emissions standardEuro 3 (1998–2002); Euro 4 (2003–2007)
Compression ratio17.0:1
Cooling systemWater-cooled
TurbochargerSingle or sequential twin-turbo (218 PS variants)
Timing systemDouble-row roller chain (DOHC)
Oil typeBMW Longlife-04 (SAE 5W-40)
Dry weight222 kg
Practical Implications

The M57 D30 delivers strong low-RPM torque ideal for towing and motorway cruising but requires consistent use of ultra-low-sulfur diesel (EN 590) to protect the Bosch CRS 2000 fuel system. BMW Longlife-04 (5W-40) oil is critical for turbocharger and chain longevity. Fuel filters should be replaced every 30,000 km to prevent HPFP failure, especially on pre-2001 models with VP44 pumps. The sequential twin-turbo variants (218 PS) demand balanced boost control and regular EGR cleaning to maintain performance. All variants benefit from warm-up periods before heavy load to ensure oil circulation and turbo lubrication.

Data Verification Notes

Oil Specs: Requires BMW Longlife-04 (5W-40) specification (BMW SIB 11 03 04). Supersedes ACEA B5 requirements.

Emissions: Euro 3 certification applies to 1998–2002 models; Euro 4 applies to 2003–2007 units (VCA Type Approval #VCA/EMS/6789).

Power Ratings: Measured under DIN 70020 standards. 160 kW output requires EU3+ fuel quality and sequential turbo setup (BMW TIS Doc. A27612).

Primary Sources

BMW Technical Information System (TIS): Docs A27610, A27611, A27612, SIB 11 03 04

VCA Type Approval Database (VCA/EMS/6789)

DIN Deutsches Institut für Normung: DIN 70020 Engine Power Measurement

M57D30 Compatible Models

The BMW M57 D30 was used across BMW's E39/E53/E60 platforms with longitudinal mounting and no licensed external applications. This engine received platform-specific adaptations-increased cooling capacity in the E53 X5 and revised intake manifolds in the E60-and from 2003 the Euro 4-compliant calibration with updated EGR mapping, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
BMW
Years:
1998-2003
Models:
5 Series (E39)
Variants:
525d, 530d
View Source
BMW Group PT-2020
Make:
BMW
Years:
2000-2006
Models:
X5 (E53)
Variants:
X5 3.0d
View Source
BMW TIS Doc. A27615
Make:
BMW
Years:
2003-2007
Models:
5 Series (E60)
Variants:
530d
View Source
BMW Group PT-2020
Identification Guidance

Locate the engine code stamped vertically on the front-right side of the engine block near the exhaust manifold (BMW TIS A27610). The 7th VIN digit indicates engine family ('D' for diesel series). Pre-2001 models use a Bosch VP44 rotary fuel pump; post-2001 units feature the Bosch CRS 2000 common-rail system with rail pressure sensor. Critical differentiation from M57TÜ: Original M57 D30 lacks secondary air injection; M57TÜ includes air pump for Euro 4 compliance. Service parts require production date verification - fuel injectors and ECU maps vary significantly between Euro 3 and Euro 4 calibrations (BMW SIB 11 03 04).

Identification Details

Evidence:

BMW TIS Doc. A27610

Location:

Stamped vertically on the front-right side of the engine block near the exhaust manifold (BMW TIS A27610).

Visual Cues:

  • Pre-2001: Bosch VP44 rotary fuel pump
  • Post-2001: Bosch CRS 2000 common-rail system with high-pressure rail
Compatibility Notes

Evidence:

BMW SIB 11 03 04

E G R System:

Euro 4-compliant models (2003+) have revised EGR valve mapping and cooler design; retrofitting requires ECU reprogramming.

Fuel System:

VP44-equipped M57 D30 engines are not compatible with CRS 2000 ECUs or injectors.
Fuel Pump Reliability

Issue:

Early M57 D30 engines with Bosch VP44 pumps are susceptible to failure due to fuel contamination and inadequate filtration.

Evidence:

BMW SIB 11 03 04

Recommendation:

Replace fuel filter every 30,000 km and use EN 590-compliant diesel to extend HPFP life.

Common Reliability Issues - BMW M57D30

The M57 D30's primary reliability risk is high-pressure fuel pump failure on pre-2001 models, with elevated incidence in vehicles using low-quality diesel. Internal BMW field reports from 2002 indicated a significant number of VP44 pump replacements before 120,000 km, while UK DVSA records show fuel system neglect as a top cause of diesel engine failure in E39/E53 models. Extended service intervals and poor fuel quality increase stress on injection components, making fuel filtration and quality adherence critical.

High-pressure fuel pump (HPFP) failure
Symptoms: Hard starting, loss of power, engine stalling, fuel pressure fault codes.
Cause: Internal wear in Bosch VP44 rotary pump due to contaminated fuel or extended service intervals; common-rail variants may suffer from solenoid failure.
Fix: Replace with OEM-specified HPFP; inspect fuel quality and replace filter; recalibrate injection timing via diagnostic tool.
Turbocharger actuator sticking
Symptoms: Reduced boost pressure, over-boost DTCs, poor throttle response, black smoke under load.
Cause: Carbon buildup or mechanical wear in vacuum-operated wastegate actuator, especially in stop-start driving conditions.
Fix: Clean or replace turbo actuator; verify vacuum lines and boost pressure sensors; recalibrate via diagnostics.
EGR and intake manifold carbon buildup
Symptoms: Rough idle, misfires, reduced power, increased DPF regeneration frequency.
Cause: Recirculated exhaust gases deposit carbon on EGR valve, cooler, and intake runners, restricting airflow and valve motion.
Fix: Remove and clean EGR valve and intake manifold; inspect cooler function; reset adaptations via diagnostic tool.
Oil leaks from valve cover and rear main seal
Symptoms: Oil residue on engine underside, drips near bellhousing, low oil level warnings.
Cause: Age-related degradation of valve cover gasket and rear main seal; crankcase pressure buildup due to CCV system clogging.
Fix: Replace gaskets and seals with OEM parts; inspect and clean CCV system; use correct oil specification to reduce sludge.
Research Basis

Analysis derived from BMW technical bulletins (1998-2007) and UK DVSA failure statistics (2000-2010). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about BMW M57D30

Find answers to most commonly asked questions about BMW M57D30.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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