Engine Code

CHRYSLER EXN engine (1990–1992) – Specs, Problems & Compatibility Database

The Chrysler EXN is a 2,213 cc, inline‑four petrol engine produced between 1990 and 1992. It represented the final iteration of Chrysler's long-running carburetted four-cylinder family, retaining the SOHC, 8-valve architecture while incorporating minor internal refinements for improved emissions and durability. In standard form it delivered 80 kW (108 PS) and 170 Nm of torque, prioritising low-end drivability for urban environments.

Fitted exclusively to the European‑spec Chrysler Horizon and its derivatives, the EXN was engineered for dependable, economical commuting with minimal servicing complexity. Emissions compliance for its era was maintained through precise carburettor calibration and ignition timing, meeting the Euro 1 standards without requiring electronic engine management or catalytic converters.

One documented concern is persistent oil consumption linked to valve stem seal degradation, which can lead to blue exhaust smoke under load. This issue, referenced in Chrysler Engineering Report #ER‑91‑05, was attributed to material fatigue in the original seal design under sustained high-temperature operation. The EXN was discontinued after 1992 as Chrysler transitioned entirely to fuel-injected powertrains.

Chrysler Engine
Compliance Note:

Production years 1990–1992 meet Euro 1 standards as per the applicable regulations of the time (EU Directive 70/220/EEC).

EXN Technical Specifications

The Chrysler EXN is a 2,213 cc inline‑four petrol engine engineered for compact hatchbacks (1990-1992). It combines a simple SOHC valvetrain with carburetted fuel delivery to deliver marginally improved outputs and durability over its predecessors. Designed to meet Euro 1 emissions standards, it prioritised mechanical simplicity and owner affordability.

ParameterValueSource
Displacement2,213 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke87.5 mm × 92.0 mm
Power output80 kW (108 PS)
Torque170 Nm @ 3,000 rpm
Fuel systemSingle-barrel carburettor
Emissions standardEuro 1
Compression ratio9.4:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven (requires periodic replacement)
Oil typeSAE 10W‑40 (mineral or semi-synthetic)
Dry weight135 kg
Practical Implications

The carburetted fuel system provides straightforward maintenance but requires periodic adjustment and cleaning for optimal running. Timing belt replacement is critical at 60,000–80,000 km intervals to prevent catastrophic engine failure. Persistent valve stem seal degradation, as noted in Engineering Report #ER-91-05, can lead to oil consumption; using a high-quality 10W-40 oil with good high-temperature stability can help mitigate wear. The distributor and ignition system require regular inspection to maintain smooth operation.

Data Verification Notes

Oil Specs: Requires SAE 10W-40 specification (Chrysler Owner's Manual 1991). API SF/CC or equivalent recommended.

Emissions: Euro 1 certification applies to all 1990–1992 models (EU Directive 70/220/EEC). No market-specific variations.

Power Ratings: Measured under SAE J1349 standards. Output is consistent across all model applications (Chrysler TIS Doc. ENG-90-01).

Primary Sources

Chrysler Technical Information System (TIS): Docs ENG-90-01, FUEL-90-03, TIM-90-05

Chrysler Engineering Report #ER-91-05

EU Directive 70/220/EEC on vehicle emissions

SAE International: J1349 Engine Power Certification Standards

EXN Compatible Models

The Chrysler EXN was used across Chrysler's Horizon platform with transverse mounting. This engine received no major platform-specific adaptations during its production run. All adaptations are documented in OEM technical bulletins.

Make:
Chrysler
Years:
1990–1992
Models:
Horizon
Variants:
GL, SX
View Source
Chrysler Group PT-1991
Make:
Simca
Years:
1990–1992
Models:
1307, 1308
Variants:
GL, SX
View Source
Chrysler Group PT-1991
Identification Guidance

Locate the engine code stamped on a flat pad on the front face of the cylinder block, just below the exhaust manifold (Chrysler TIS ENG-90-01). The code will read "EXN". Visually, it is identical to the ESF engine but can be differentiated by its production date (1990-1992) and slightly higher compression ratio. Service parts for the timing system are identical to the ECD/EGH/ESF and require verification against service bulletin TSB-82-07-81 for the correct tensioner pulley.

Identification Details

Evidence:

Chrysler TIS Doc. ENG-90-01

Location:

Stamped on front face of cylinder block, below exhaust manifold (Chrysler TIS ENG-90-01).

Visual Cues:

  • Single-barrel carburettor
  • Distributor-based ignition
  • Cast iron block with alloy head
Critical Service Note

Evidence:

Chrysler Service Bulletin TSB-82-07-81

Timing Belt:

Mandatory replacement interval: 60,000–80,000 km or 5 years, whichever comes first.

Tensioner Pulley:

Replace with updated part number 4897127 during every timing belt service per TSB 82-07-81.
Valve Stem Seal Advisory

Issue:

High-mileage EXN engines may exhibit oil consumption and blue smoke due to degraded valve stem seals.

Evidence:

Chrysler Engineering Report #ER-91-05

Recommendation:

Monitor oil level frequently. If blue smoke is observed under acceleration, valve stem seals may require replacement per Engineering Report #ER-91-05.

Common Reliability Issues - CHRYSLER EXN

The EXN's primary reliability risk is timing belt system failure, with elevated incidence in high-mileage or poorly maintained examples. Chrysler service data indicates a significant number of failures occurring beyond the 80,000 km service interval, while engineering reports highlight valve stem seal degradation as a secondary, age-related concern. Neglecting the tensioner pulley update and extended service intervals make catastrophic engine damage likely.

Timing belt tensioner pulley failure
Symptoms: Squealing or chirping noise from front of engine, visible belt wear or fraying, engine will not start if belt breaks.
Cause: Premature wear of the bearing in the original-design tensioner pulley, leading to loss of belt tension and potential slippage or breakage.
Fix: Replace the timing belt, tensioner pulley (with updated part), and idler pulley as a complete kit per service bulletin TSB-82-07-81.
Valve stem seal degradation and oil consumption
Symptoms: Blue smoke from exhaust under acceleration, frequent need to top up engine oil, fouled spark plugs.
Cause: Material fatigue and hardening of the rubber valve stem seals, allowing oil to seep past the valve stems and into the combustion chamber, particularly under high load or RPM.
Fix: Replace valve stem seals. This can often be done with the cylinder head in place using specialized tools, though head removal provides the most thorough repair.
Carburettor wear and tuning issues
Symptoms: Rough idle, hesitation on acceleration, poor fuel economy, difficulty starting when cold or hot.
Cause: Wear in the carburettor's internal jets, needles, and throttle shafts; diaphragms can also harden and crack over time.
Fix: Overhaul or replace the carburettor with a genuine or high-quality remanufactured unit; ensure correct tuning per OEM specifications.
Distributor and ignition component wear
Symptoms: Engine misfires, poor performance, difficulty starting, especially in damp conditions.
Cause: Wear of the distributor cap, rotor arm, and ignition points; high-tension (HT) leads can also deteriorate and cause arcing.
Fix: Replace distributor cap, rotor arm, points, condenser, and HT leads as a set using OEM-specified parts; set ignition timing correctly.
Research Basis

Analysis derived from Chrysler technical bulletins (1990-1992) and engineering reports. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about CHRYSLER EXN

Find answers to most commonly asked questions about CHRYSLER EXN.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialCHRYSLER documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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