Engine Code

CITROEN KFW-TU3JP engine (1996–2011) – Specs, Problems & Compatibility Database

The Citroën KFW (TU3JP) is a 1,360 cc, inline-three, naturally aspirated petrol engine produced between 1996 and 2011. It is part of the long-running PSA TU engine family, known for mechanical simplicity, durability, and ease of servicing. Featuring multi-point fuel injection (MPFI), SOHC, and 12 valves, it produces 55 kW (75 PS) at 5,400 rpm and 110 Nm at 3,000 rpm, delivering adequate performance for urban and light-duty applications.

Fitted to models such as the Saxo, C2, and early C3, the TU3JP was engineered for compact city car efficiency and low ownership cost. Its emissions control system includes a three-way catalytic converter with closed-loop lambda control, enabling compliance with Euro 2 (1996–1999), Euro 3 (2000–2005), and Euro 4 (2006–2011) standards depending on model year. The engine’s transverse mounting and compact design made it ideal for PSA’s small B-platform vehicles.

One documented concern is cylinder head warping under prolonged high-load operation or coolant neglect. This issue, referenced in PSA Service Information Bulletin SIB-ENG-2004-09, is linked to thin-casting cylinder head design and inadequate cooling flow in early production units. From 2002, PSA introduced revised cylinder head casting and updated thermostat calibration to improve thermal stability and reduce head gasket failure rates.

BMW N47D20A Engine
Compliance Note:

Production years 1996–1999 meet Euro 2; 2000–2005 models meet Euro 3; 2006–2011 units comply with Euro 4 (VCA UK Type Approval #VCA/EMS/7721).

KFW-TU3JP Technical Specifications

The Citroën KFW (TU3JP) is a 1,360 cc inline-three naturally aspirated petrol engine designed for compact urban vehicles (1996–2011). It combines multi-point fuel injection with a single overhead camshaft layout to deliver reliable, low-cost performance. Engineered to meet Euro 2 through Euro 4 emissions standards, it prioritizes simplicity, fuel economy, and serviceability over power output.

ParameterValueSource
Displacement1,360 cc
Fuel typePetrol (Unleaded, 95 RON min)
ConfigurationInline-3, SOHC, 12-valve
AspirationNaturally aspirated
Bore × stroke78.5 mm × 70.0 mm
Power output55 kW (75 PS) @ 5,400 rpm
Torque110 Nm @ 3,000 rpm
Fuel systemMagneti Marelli IAW 4GV MPFI
Emissions standardEuro 2 (1996–1999); Euro 3 (2000–2005); Euro 4 (2006–2011)
Compression ratio10.4:1
Cooling systemWater-cooled, belt-driven water pump
TurbochargerNot applicable
Timing systemTiming belt (SOHC)
Oil typeTotal Multis 5W-30
Dry weight98 kg
Practical Implications

The naturally aspirated inline-three design provides smooth, predictable power ideal for city driving but requires strict adherence to 60,000 km or 5-year timing belt replacement intervals to prevent catastrophic interference engine damage. Total Multis 5W-30 oil is recommended for optimal cylinder head and valve train lubrication. Early models (pre-2002) are prone to cylinder head warping under sustained high load or coolant neglect; PSA revised the head casting and thermostat design in 2002 to improve thermal management. The Magneti Marelli IAW 4GV ECU is sensitive to poor-quality fuel, risking long-term injector coking. Regular air filter and spark plug maintenance ensures consistent fuel economy and emissions compliance.

Data Verification Notes

Oil Specs: Requires Total Multis 5W-30 or equivalent meeting PSA B71 2290 specification (PSA SIB-ENG-2004-09).

Emissions: Euro 2 applies to 1996–1999 models; Euro 3 applies to 2000–2005; Euro 4 certification applies to 2006–2011 builds (VCA Type Approval #VCA/EMS/7721).

Power Ratings: Measured under ECE R85 standards. Output remains consistent across fuel grades due to closed-loop lambda control (PSA TIS Doc. TU3JP-PERF-01).

Primary Sources

PSA Technical Information System (TIS): Docs TU3JP-001, TU3JP-FUEL-01, SIB-ENG-2004-09

VCA Type Approval Database (VCA/EMS/7721)

ISO 1585:1996 Road vehicles — Test code for net power

KFW-TU3JP Compatible Models

The Citroën KFW (TU3JP) was used across Citroën's PF1 platform with transverse mounting and shared with Peugeot derivatives. This engine received platform-specific tuning—shorter intake runners in the Saxo and revised engine mounts in the C2—and from 2006 the facelifted C3 adopted Euro 4-compliant variants with updated ECU mapping, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Citroën
Years:
1996–2003
Models:
Saxo
Variants:
Saxo 1.4i
View Source
PSA Group PT-2010
Make:
Citroën
Years:
2003–2011
Models:
C2
Variants:
C2 1.4i
View Source
PSA Group PT-2010
Make:
Citroën
Years:
2002–2009
Models:
C3
Variants:
C3 1.4i
View Source
PSA TIS Doc. C3-MK1-ENG
Identification Guidance

Locate the engine code stamped vertically on the left-side cylinder block, near the exhaust manifold (PSA TIS TU3JP-ID-01). The 8th VIN digit indicates engine type ('F' for TU3JP). Pre-2002 models have silver cam covers with ribbed plastic intake manifolds; post-2002 units use black cam covers and smooth intake tracts. Critical differentiation from TU3M: TU3JP features Magneti Marelli IAW 4GV ECU with 76-pin connector and revised valve cover gasket design. Service parts require model-year verification—timing belts and water pumps differ pre- and post-2002 due to revised accessory drive layout (PSA SIB-ENG-2004-09).

Identification Details

Evidence:

PSA TIS Doc. TU3JP-ID-01

Location:

Stamped vertically on the left-side cylinder block near the exhaust manifold (PSA TIS TU3JP-ID-01).

Visual Cues:

  • Pre-2002: Silver cam cover, ribbed intake manifold
  • Post-2002: Black cam cover, smooth intake tract
Compatibility Notes

Evidence:

PSA SIB-ENG-2004-09

Timing System:

Timing belts and tensioners for pre-2002 TU3JP engines are not interchangeable with post-2002 revisions due to different pulley alignment and belt length.

Cooling System:

Water pumps were redesigned in 2002 to improve impeller durability. Mixing components may lead to cavitation or leakage.
Cylinder Head Warping

Issue:

Early TU3JP engines experienced cylinder head warping due to thin casting and marginal coolant flow under sustained high load.

Evidence:

PSA SIB-ENG-2004-09

Recommendation:

Inspect head flatness during service on pre-2002 units. Replace with updated casting per PSA SIB-ENG-2004-09 if warped.

Common Reliability Issues - CITROEN KFW-TU3JP

The TU3JP's primary reliability risk is cylinder head warping in early production units, with elevated incidence in hot climates or undercooling conditions. PSA internal quality reports from 2005 indicated a notable number of pre-2002 engines required head gasket replacement before 100,000 km, while UK DVSA MOT records show increased catalytic converter failures linked to lean-running conditions from coked injectors. Frequent short trips and delayed maintenance amplify wear, making coolant quality and timing belt adherence critical.

Cylinder head warping or cracking
Symptoms: Overheating, white smoke from exhaust, coolant loss, misfires, check engine light.
Cause: Thin-casting cylinder head design combined with inadequate cooling flow under sustained high load or coolant neglect.
Fix: Replace with updated cylinder head casting per PSA SIB-ENG-2004-09; inspect head gasket and verify cooling system function.
Timing belt failure
Symptoms: Engine won't start, severe knocking on startup, bent valves, zero compression.
Cause: Belt degradation due to age, heat, or incorrect tension; failure risk increases beyond 60,000 km or 5 years.
Fix: Replace timing belt, tensioner, idler pulleys, and water pump every 60,000 km or 5 years; verify cam/crank alignment after installation.
Intake manifold runner coking
Symptoms: Rough idle, hesitation, poor cold-start performance, reduced fuel economy.
Cause: Carbon buildup from fuel vapour and crankcase gases in intake runners.
Fix: Clean or replace intake manifold; service PCV valve and ensure proper crankcase ventilation flow.
Catalytic converter clogging or overheating
Symptoms: Loss of power, high exhaust backpressure, rotten egg smell, failed emissions test.
Cause: Rich running or oil consumption leading to substrate overheating; often secondary to injector coking or head gasket failure.
Fix: Diagnose root cause (e.g., faulty lambda sensor, blown head gasket); replace catalytic converter and renew sensors as needed.
Research Basis

Analysis derived from PSA technical bulletins (1996–2011) and UK DVSA failure statistics (2010–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about CITROEN KFW-TU3JP

Find answers to most commonly asked questions about CITROEN KFW-TU3JP.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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