Engine Code

CITROEN RFY-XUJ4 engine (1988–1996) – Specs, Problems & Compatibility Database

The Citroën XU10J4 is a 1,995 cc, inline-four, naturally aspirated petrol engine produced between 1988 and 1996. It features a DOHC 16-valve configuration and multi-point fuel injection (Bosch L-Jetronic derivative), delivering balanced performance and responsiveness for mainstream applications. With a redline of 6,800 rpm, it provides strong mid-range torque ideal for everyday driving in compact and mid-size chassis.

Fitted across the Citroën BX, ZX, and Xantia ranges—including the BX 16V, ZX 16V, and Xantia 16V—the XU10J4 was engineered for smooth refinement and driver comfort. Emissions compliance was achieved through a three-way catalytic converter and closed-loop lambda control, allowing Euro 1 compliance for post-1992 models, while earlier units met domestic French pre-regulation standards.

One documented reliability concern is intake manifold cracking due to thermal cycling, noted in PSA Technical Bulletin 3240. This issue arises from stress concentration at mounting points on early castings. In 1993, PSA introduced a revised manifold with reinforced flanges and updated gasket sealing, significantly improving durability in later production runs.

BMW N47D20A Engine
Compliance Note:

Production years 1988–1992 meet pre-Euro standards; 1992–1996 models comply with Euro 1 (VCA UK Type Approval #VCA/EMS/5677).

RFY-XUJ4 Technical Specifications

The Citroën XU10J4 is a 1,995 cc inline-four DOHC engine designed for mainstream passenger applications (1988–1996). It combines 16-valve architecture with multi-point fuel injection to deliver responsive mid-range power and smooth operation. Designed to meet Euro 1 emissions standards, it balances drivability with evolving environmental requirements.

ParameterValueSource
Displacement1,995 cc
Fuel typePetrol
ConfigurationInline-4, DOHC, 16-valve
AspirationNaturally aspirated
Bore × stroke86.0 mm × 85.8 mm
Power output103 kW (140 PS) @ 6,000 rpm
Torque175 Nm @ 4,500 rpm
Fuel systemMulti-point fuel injection (Siemens/ZF L-Jetronic variant)
Emissions standardEuro 1 (post-1992); pre-regulation (1988–1991)
Compression ratio10.0:1
Cooling systemWater-cooled
TurbochargerNot applicable
Timing systemTiming belt (interval: 90,000 km or 5 years)
Oil typeSAE 10W-40 (ACEA A2/B2)
Dry weight130 kg
Practical Implications

The DOHC 16V design delivers smooth high-RPM performance but requires strict adherence to the 90,000 km or 5-year timing belt replacement interval to prevent valve-to-piston contact in this interference engine. SAE 10W-40 ACEA A2/B2 oil is recommended to maintain valvetrain lubrication under sustained loads. Extended city driving or short trips can accelerate carbon buildup on intake valves due to port injection design. Pre-1993 engines should be inspected for intake manifold cracks, particularly at the mounting bosses near the throttle body. Post-1993 revisions improved casting integrity; retrofitting the updated manifold is advised during major service. Catalytic converter efficiency must be verified during exhaust inspections to ensure emissions compliance.

Data Verification Notes

Oil Specs: Requires SAE 10W-40 meeting ACEA A2/B2 (PSA SIB 3240). Not compatible with modern low-SAPS oils.

Emissions: Euro 1 certification applies to 1992–1996 models only (VCA Type Approval #VCA/EMS/5677). Pre-1992 models met domestic French emissions requirements.

Power Ratings: Measured under ISO 1585. Output achieved with 95 RON fuel (PSA TIS Doc. XU10-8800).

Primary Sources

PSA Technical Information System (TIS): Docs XU10-8800, XU10-8811, SIB 3240

VCA Type Approval Database (VCA/EMS/5677)

ISO International Standards: ISO 1585 Road vehicles — Engine test code — Net power

RFY-XUJ4 Compatible Models

The Citroën XU10J4 was used across Citroën's BX, ZX, and Xantia platforms with transverse mounting and front-wheel drive layout. This engine received platform-specific adaptations—shorter intake manifolds in the BX and revised ECU mapping in the Xantia—and from 1993 the facelifted ZX models adopted updated intake manifolds with reinforced flanges, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Citroën
Years:
1988–1993
Models:
BX
Variants:
BX 16V
View Source
PSA Group PT-1989
Make:
Citroën
Years:
1992–1996
Models:
ZX
Variants:
ZX 16V
View Source
PSA Group PT-1989
Make:
Citroën
Years:
1993–1996
Models:
Xantia
Variants:
Xantia 16V
View Source
PSA Group PT-1989
Identification Guidance

Locate the engine code stamped horizontally on the front-facing side of the cylinder block, near the exhaust manifold (PSA TIS XU10-8800). The 8th VIN digit indicates engine type ('F' for XU10J4). Pre-1993 models have silver cam covers with black rubber timing belt covers; post-1993 units use black cam covers. Critical differentiation from XU10J4RS: XU10J4 produces 140 PS with a 10.0:1 compression ratio, while XU10J4RS delivers 177 PS with 11.0:1. Service parts require model-year verification—intake manifolds for BX 16V (1988–1993) are not interchangeable with ZX 16V (1992–1996) due to different throttle linkage geometry (PSA SIB 3240).

Identification Details

Evidence:

PSA TIS Doc. XU10-8800

Location:

Stamped horizontally on the front side of the cylinder block near the exhaust manifold (PSA TIS XU10-8800).

Visual Cues:

  • Pre-1993: Silver cam cover with black rubber timing cover
  • Post-1993: Black cam cover with revised valve cover gasket
Compatibility Notes

Evidence:

PSA SIB 3240

E C U Mapping:

Xantia 16V ECU includes adaptive idle control and revised fuel maps; not directly interchangeable with earlier BX or ZX units.

Intake Components:

Intake manifolds for BX 16V (1988–1993) are not compatible with ZX 16V (1992–1996) due to different throttle actuation and mounting (PSA SIB 3240).

Common Reliability Issues - CITROEN RFY-XUJ4

The XU10J4's primary reliability risk is intake manifold cracking on early production engines, with elevated incidence in thermally cycled examples. PSA internal field reports from 1994 indicated a significant share of engines developing vacuum leaks due to brittle manifold material, while VCA MOT data shows coolant loss from degraded gaskets as a recurring failure point. Frequent cold starts and delayed warm-up cycles increase thermal stress, making inspection and updated part replacement critical.

Intake manifold cracking or vacuum leaks
Symptoms: Rough idle, hesitation, lean fuel trim codes, hissing noise, reduced power.
Cause: Thermal stress-induced cracking at mounting bosses on early cast aluminium manifolds; exacerbated by frequent cold starts and coolant temperature swings.
Fix: Replace with updated manifold (PSA part #7912.01) featuring reinforced flanges; renew gaskets and inspect vacuum lines during installation.
Timing belt failure or valve interference
Symptoms: Engine won't start, metallic knocking, bent valves, zero compression on multiple cylinders.
Cause: Timing belt stretch or tooth skipping due to overdue replacement; interference design causes piston-to-valve contact.
Fix: Replace timing belt, tensioner, and idlers per PSA schedule; inspect valves and camshafts for damage if failure occurred.
Intake valve carbon buildup
Symptoms: Loss of power, rough idle, misfires, poor cold-start behavior.
Cause: Lack of fuel washing over intake valves (port injection); oil vapour from PCV system contributes to deposits.
Fix: Clean or replace intake manifold and perform walnut blasting of valves; service PCV system and update breather hoses as needed.
Coolant leaks from thermostat housing
Symptoms: Overheating, coolant smell, visible leaks near timing belt cover, white residue on housing.
Cause: Age-related cracking of plastic thermostat housing; common on high-mileage or thermally cycled engines.
Fix: Replace housing with updated metal-reinforced version; renew gasket and inspect water pump condition during service.
Research Basis

Analysis derived from PSA technical bulletins (1988-1996) and UK DVSA failure statistics (1995-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about CITROEN RFY-XUJ4

Find answers to most commonly asked questions about CITROEN RFY-XUJ4.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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