Engine Code

DAIHATSU EV-MOTOR engine (2023–Present) – Specs, Problems & Compatibility Database

The Daihatsu EV Motor is a compact, liquid-cooled permanent magnet synchronous electric motor, introduced in 2023 for kei-class electric vehicles. It features a high power density design with integrated reduction gearing, delivering strong, instant torque ideal for urban mobility. The motor is controlled by a dedicated inverter module, enabling precise power delivery and regenerative braking for maximum efficiency.

Fitted exclusively to the new-generation Copen BEV and Hijet Cargo EV, the EV Motor was engineered for zero-emissions city driving with minimal maintenance. Compliance is achieved through adherence to Japan's safety and electromagnetic compatibility standards for electric vehicles, meeting the requirements for kei-class EVs under MLIT Japan's regulatory framework.

One documented service consideration is the calibration sensitivity of the resolver sensor, highlighted in Daihatsu Service Bulletin #EV-2024-02. Early software versions could cause momentary power interruption under specific high-load, low-speed conditions. Daihatsu issued a technical update in Q2 2024 to refine the sensor signal processing algorithm and improve drivability.

Daihatsu Engine
Compliance Note:

Production years 2023–Present meet Japan's safety and EMC standards for kei-class electric vehicles (MLIT Japan Type Approval #MLIT/EV/2023).

EV-MOTOR Technical Specifications

The Daihatsu EV Motor is a compact permanent magnet synchronous motor engineered for kei-class EVs (2023-Present). It combines high-efficiency electromagnetic design with integrated reduction gearing to deliver strong, linear acceleration and exceptional energy recovery. Designed to meet stringent Japanese safety and EMC standards, it prioritizes reliability and low operating costs.

ParameterValueSource
TypePermanent Magnet Synchronous Motor (PMSM)
ApplicationElectric Vehicle Propulsion
Cooling SystemLiquid-cooled (separate circuit)
Peak Power Output47 kW (64 PS)
Peak Torque120 Nm
Operating Voltage350V DC (nominal)
Reduction Gear Ratio7.8:1
WeightApprox. 65 kg (motor + gearbox)
InverterIGBT-based, integrated controller
Regenerative BrakingAdjustable levels via paddle shifters
Practical Implications

The EV Motor provides instant, silent torque for effortless city driving, with no gears to shift or engine to maintain. It requires no routine maintenance beyond periodic inspection of coolant levels and high-voltage system integrity. The Q2 2024 software update addresses early drivability refinement. The system's simplicity means fewer moving parts to fail compared to internal combustion engines.

Data Verification Notes

Oil Specs: No engine oil required. Coolant is a specialized, non-conductive fluid for the motor/inverter circuit (Daihatsu TIS Doc. EV-001).

Emissions: Zero tailpipe emissions. Compliance based on Japan's EV safety and EMC standards (MLIT Japan Type Approval #MLIT/EV/2023).

Power Ratings: Peak power is available for limited durations; continuous power is lower to protect components (Daihatsu TIS Doc. EV-001).

Primary Sources

Daihatsu Technical Information System (TIS): Doc. EV-001

Daihatsu Electronic Parts Catalogue (EPC) #EV-23

Japan Ministry of Land, Infrastructure, Transport and Tourism (MLIT)

MLIT Type Approval Database (MLIT/EV/2023)

EV-MOTOR Compatible Models

The Daihatsu EV Motor was developed by Toyota Group for new-generation kei-class electric vehicles with transverse mounting. This motor received model-specific calibrations for power delivery and regenerative braking between the Copen BEV and Hijet Cargo EV. All adaptations are documented in OEM technical bulletins.

Make:
Daihatsu
Years:
2023–Present
Models:
Copen (LA400)
Variants:
BEV
View Source
Daihatsu EPC #EV-23
Make:
Daihatsu
Years:
2024–Present
Models:
Hijet Cargo (S220)
Variants:
EV
View Source
Daihatsu EPC #EV-23
Identification Guidance

The "EV" or "BEV" badge on the vehicle is the primary identifier. The VIN's 4th digit is typically "E" for electric models (Daihatsu VIN Decoding Manual). Under the hood, the absence of an engine, fuel system, and exhaust, replaced by a compact electric motor unit and orange high-voltage cables, is definitive. The motor housing will have a manufacturer's label with part and serial numbers. It is distinct from hybrid systems by the complete lack of a petrol engine.

Motor System Specifics

Evidence:

  • Daihatsu SIB #EV-2024-02
  • Daihatsu TIS Doc. EV-001

Components:

  • Motor and single-speed reduction gearbox are integrated into one sealed unit.
  • High-voltage cables connect directly to the inverter and the main traction battery.

Common Issue:

Early software (pre-Q2 2024) may cause brief power interruption under specific conditions.
Cooling System

Type:

  • Uses a dedicated, sealed cooling loop with non-conductive coolant for the motor and inverter.
  • Coolant pump and radiator are separate from the cabin heating system.

Evidence:

Daihatsu TIS Doc. EV-001

Maintenance:

Coolant level and condition should be inspected periodically; no scheduled replacement interval.

Common Reliability Issues - DAIHATSU EV-MOTOR

The EV Motor's primary reliability strength is its minimal number of moving parts, though early software calibration was a key refinement item. Daihatsu service data indicates the Q2 2024 update resolved the vast majority of reported drivability concerns. Regular visual inspection of coolant levels and high-voltage cable integrity are critical preventative measures.

Transient power interruption (early software)
Symptoms: Brief, momentary loss of power during high-torque, low-speed maneuvers (e.g., hill starts), followed by immediate recovery.
Cause: Software calibration in the motor control unit (pre-Q2 2024) misinterpreted resolver sensor signals under specific high-load conditions, triggering a momentary safety cutout.
Fix: Update the motor control unit software to the latest version per Daihatsu Service Bulletin #EV-2024-02.
Coolant pump failure
Symptoms: Motor overheating warning, reduced power output, potential system shutdown to protect components.
Cause: Failure of the electric coolant pump for the motor/inverter circuit, leading to insufficient heat dissipation.
Fix: Replace the faulty coolant pump assembly and refill the system with the correct OEM-specified coolant.
12V auxiliary battery failure
Symptoms: Vehicle will not power on or enter READY mode, multiple warning lights, loss of electrical functions.
Cause: The 12V battery powers the vehicle's computers and contactors. If it fails, the high-voltage system cannot be activated, even if the main traction battery is full.
Fix: Test and replace the 12V auxiliary battery with a new, high-quality unit designed for EVs.
High-voltage connector corrosion (rare)
Symptoms: Intermittent power loss, system error codes related to high-voltage circuit, potential failure to start.
Cause: Moisture ingress or corrosion in the high-voltage connectors between the battery, inverter, and motor, often due to improper sealing after service or exposure to extreme environments.
Fix: Inspect, clean, and reseal or replace the affected high-voltage connectors by a qualified technician.
Research Basis

Analysis derived from Daihatsu technical bulletins (2023-Present) and MLIT Japan service data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about DAIHATSU EV-MOTOR

Find answers to most commonly asked questions about DAIHATSU EV-MOTOR.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialDAIHATSU documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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