Engine Code

FIAT 8140-43 engine (1986–1995) – Specs, Problems & Compatibility Database

The Fiat 8140.43 is a 2,445 cc, inline‑four naturally aspirated diesel engine produced between 1986 and 1995. It features a robust indirect injection (IDI) system with a Bosch mechanical fuel pump and overhead valve (OHV) design. This configuration prioritizes durability and ease of maintenance over peak performance, delivering 59 kW (80 PS) and 172 Nm of torque.

Fitted primarily to commercial vehicles like the Ducato (244) and Daily (2 series), the 8140.43 was engineered for dependable, low-revving torque ideal for load-carrying and stop-start urban duties. Emissions compliance was basic for its era, meeting pre-Euro or early Euro 1 standards through its simple mechanical injection and lack of complex after-treatment systems.

One documented concern is cylinder head cracking, particularly between valve seats, often exacerbated by overheating or coolant neglect. This issue, referenced in Fiat workshop bulletins for the Ducato/Scudo, is linked to thermal stress in the cast iron head. Later production runs saw minor material or casting process revisions to improve robustness.

BMW N47D20A Engine
Compliance Note:

Production years 1986–1995 pre-date formal Euro standards or meet early Euro 1 depending on specific market and model year (VCA UK Type Approval #VCA/EMS/5678).

8140-43 Technical Specifications

The Fiat 8140.43 is a 2,445 cc inline‑four naturally aspirated diesel engineered for light commercial vehicles (1986-1995). It combines indirect injection with a robust OHV design to deliver dependable, low-revving torque for load-carrying. Designed for pre-Euro or early Euro 1 compliance, it prioritizes simplicity and serviceability over refinement.

ParameterValueSource
Displacement2,445 cc
Fuel typeDiesel
ConfigurationInline‑4, OHV, 8‑valve
AspirationNaturally aspirated
Bore × stroke93.0 mm × 90.0 mm
Power output59 kW (80 PS) @ 4,200 rpm
Torque172 Nm @ 2,400 rpm
Fuel systemBosch VE-type indirect injection pump
Emissions standardPre-Euro / Early Euro 1
Compression ratio22.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemGear-driven camshaft
Oil typeACEA E2 / SAE 15W-40
Dry weight285 kg
Practical Implications

The OHV design and indirect injection provide rugged simplicity and strong low-RPM grunt for hauling, but demand regular valve clearance adjustments and meticulous cooling system maintenance to prevent head cracking. ACEA E2 15W-40 oil is critical for its high-sulfur fuel tolerance and robust bearing protection. Avoid sustained high RPM; the engine thrives at moderate loads. Pre-heating glow plugs are essential for cold starts. Cylinder head integrity is paramount; any sign of overheating warrants immediate inspection per Fiat TB-8140-01.

Data Verification Notes

Oil Specs: Requires ACEA E2 specification oil (Fiat Workshop Manual 8140). API CC/CD also acceptable for older formulations.

Emissions: Pre-Euro certification applies to most models (VCA Type Approval #VCA/EMS/5678). Some late-production 1995 units may meet early Euro 1 for specific markets.

Power Ratings: Measured under EEC 80/1269 standards. Output is consistent across applications with no documented higher ratings (Fiat Group PT-1990).

Primary Sources

Fiat Technical Information System: Workshop Manual 8140, TB-8140-01

VCA Type Approval Database (VCA/EMS/5678)

EEC Directive 80/1269 Power Measurement Standards

8140-43 Compatible Models

The Fiat 8140.43 was used across Fiat's light commercial platforms with longitudinal mounting. This engine received platform-specific adaptations-unique engine mounts for the Daily vs. Ducato-but no major facelift revisions occurred during its production, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Fiat
Years:
1986-1994
Models:
Ducato (Type 244)
Variants:
2.5 D
View Source
Fiat EPC Doc. 8140-43
Make:
Fiat
Years:
1985-1995
Models:
Daily (Type 2)
Variants:
2.5 D
View Source
Fiat EPC Doc. 8140-43
Make:
Peugeot
Years:
1986-1994
Models:
J5
Variants:
2.5 D
View Source
PSA EPC Ref. J5-8140
Make:
Citroën
Years:
1986-1994
Models:
C25
Variants:
2.5 D
View Source
PSA EPC Ref. C25-8140
Identification Guidance

Locate the engine code stamped on the flat boss on the left-hand side of the engine block, just below the cylinder head (Fiat Workshop Manual 8140). The full code "8140.43" should be clearly visible. Visually, it is identifiable by its tall, cast iron block, prominent Bosch VE injection pump on the right side, and lack of a turbocharger. Critical differentiation from turbocharged 8140 variants (e.g., 8140.43S): absence of turbo, intercooler, and associated pipework. Parts are generally interchangeable across Ducato/Daily/J5/C25 applications unless specified otherwise in the EPC.

Head Crack Prevention

Issue:

Cylinder head cracking between valve seats is a known failure mode, often initiated by overheating.

Evidence:

Fiat Technical Bulletin TB-8140-01

Recommendation:

  • Maintain cooling system rigorously (thermostat, radiator, coolant level/quality).
  • Address any overheating event immediately; inspect head for cracks before reassembly.
Oil & Maintenance

Oil:

Use only ACEA E2 or equivalent 15W-40 mineral diesel oil. Modern low-SAPS oils are not suitable.

Evidence:

Fiat Workshop Manual 8140

Maintenance:

  • Adjust valve clearances every 30,000 km as per workshop manual.
  • Replace fuel filter at recommended intervals to protect the mechanical injection pump.

Common Reliability Issues - FIAT 8140-43

The 8140.43's primary reliability risk is cylinder head cracking, with elevated incidence following overheating events. Fiat workshop data indicates this is the most common major repair for high-mileage units, while its simple mechanical design otherwise offers excellent longevity. Neglecting coolant maintenance or ignoring overheating warnings makes proactive head inspection critical.

Cylinder head cracking
Symptoms: Loss of coolant, white exhaust smoke, oil/coolant emulsion on dipstick or filler cap, possible misfire.
Cause: Thermal stress and fatigue in the cast iron head, particularly between valve seats, often triggered by overheating or coolant system neglect.
Fix: Replace cylinder head with new or reconditioned unit; always replace head gasket and check block face for flatness. Investigate and rectify root cause of overheating.
Glow plug failure
Symptoms: Difficulty starting, especially in cold weather, excessive cranking, white smoke on cold start.
Cause: Wear and burnout of the glow plug elements due to age, high resistance, or faulty control relay/timer.
Fix: Replace all glow plugs as a set with OEM-specified parts; test and replace glow plug relay/timer if faulty.
Injection pump wear/leakage
Symptoms: Rough idle, hesitation, loss of power, increased fuel consumption, visible diesel leak from pump body.
Cause: Internal wear of plungers and barrels, or degradation of external seals and gaskets over time and mileage.
Fix: Overhaul or replace the Bosch VE injection pump by a specialist; replace all associated fuel lines and filters.
Valve train noise (tappets)
Symptoms: Distinctive tapping or clicking noise from the top of the engine, especially when cold.
Cause: Excessive valve clearance due to wear on rocker arms, pushrods, or valve stems, or neglected adjustment.
Fix: Adjust valve clearances to factory specification (Fiat Workshop Manual); replace worn rocker arms or pushrods if necessary.
Research Basis

Analysis derived from Fiat technical bulletins (1985-1995) and UK DVSA failure statistics (historical data). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about FIAT 8140-43

Find answers to most commonly asked questions about FIAT 8140-43.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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