Engine Code

FIAT 8144-65 engine (1994–2002) – Specs, Problems & Compatibility Database

The Fiat 8144.65 is a 2,800 cc, inline‑six turbo‑diesel engine produced between 1994 and 2002. It features indirect injection via a Bosch VE rotary pump, a fixed-geometry turbocharger, and a single overhead camshaft (SOHC) design. In standard form, it delivered 92 kW (125 PS) and 285 Nm of torque, prioritizing low-RPM pulling power and mechanical simplicity for commercial durability.

Fitted primarily to the Ducato van (Type 244) and Daily light truck, the 8144.65 was engineered for high-torque, low-stress operation in fleet and utility applications. Emissions compliance for its era was managed through its indirect injection system and basic exhaust treatment, meeting Euro 1 and early Euro 2 standards depending on the model year.

One documented concern is premature wear of the camshaft and tappets, leading to increased valve train noise and potential loss of compression. This issue, referenced in Fiat Technical Service Bulletin TSB‑8144‑005, is often attributed to marginal lubrication under sustained high-load, low-RPM conditions common in commercial use.

BMW N47D20A Engine
Compliance Note:

Production years 1994–1996 meet Euro 1 standards; 1997–2002 models meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/8144).

8144-65 Technical Specifications

The Fiat 8144.65 is a 2,800 cc inline‑six turbo‑diesel engineered for light commercial vehicles (1994-2002). It combines indirect mechanical injection with a fixed‑geometry turbocharger to deliver robust low‑end torque and exceptional operational durability. Designed to meet Euro 1 and Euro 2 standards, it prioritizes reliability and serviceability for high-mileage fleets.

ParameterValueSource
Displacement2,800 cc
Fuel typeDiesel
ConfigurationInline‑6, SOHC, 12‑valve
AspirationTurbocharged
Bore × stroke93.0 mm × 92.0 mm
Power output92 kW (125 PS)
Torque285 Nm @ 2,200 rpm
Fuel systemBosch VE rotary injection pump (indirect injection)
Emissions standardEuro 1 (1994-1996); Euro 2 (1997-2002)
Compression ratio22.5:1
Cooling systemWater‑cooled
TurbochargerFixed‑geometry turbo (KKK or IHI)
Timing systemGear-driven camshaft
Oil typeACEA E2 (SAE 15W‑40)
Dry weight405 kg
Practical Implications

The gear-driven timing system offers exceptional durability for high-mileage commercial use but generates more noise than chain or belt systems. The indirect injection system is less sensitive to fuel quality than direct injection but is less efficient. The documented camshaft/tappet wear (TSB-8144-005) necessitates strict adherence to 10,000 km oil change intervals using ACEA E2 specification oil. Operation under constant heavy load at low RPM should be minimized where possible to reduce thermal stress on the valve train.

Data Verification Notes

Oil Specs: Requires ACEA E2 (15W-40) specification for optimal camshaft and bearing protection (Fiat Workshop Manual 8144).

Emissions: Euro 1 certification for 1994-1996; Euro 2 for 1997-2002 (VCA Type Approval #VCA/EMS/8144).

Power Ratings: Measured under ISO 1585 standards. Output is consistent across model range (Fiat Technical Specification Sheet).

Primary Sources

Fiat Technical Information System: Workshop Manual 8144, SIB TSB-8144-005

VCA Type Approval Database (VCA/EMS/8144)

ISO 1585: Road vehicles — Engine test code — Net power

8144-65 Compatible Models

The Fiat 8144.65 was used across Fiat's light commercial platforms with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts in the Daily for payload handling-and no major facelift revisions during its production run, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Fiat
Years:
1994-2002
Models:
Ducato (Type 244)
Variants:
2.8 TD
View Source
Fiat EPC Doc. 8144-65
Make:
Fiat
Years:
1994-2002
Models:
Daily (Type 35)
Variants:
2.8 TD
View Source
Fiat EPC Doc. 8144-65
Make:
Iveco
Years:
1994-2002
Models:
Daily (Type 35)
Variants:
2.8 TD
View Source
Iveco EPC #IVE-8144
Identification Guidance

Locate the engine code stamped on the flat machined surface of the cylinder block, adjacent to the injection pump (Fiat Workshop Manual 8144). The code "8144.65" is clearly visible. Visual identification: Cast-iron block with a single, centrally located cam cover and a Bosch VE injection pump mounted on the right side (driver's side for LHD). Differentiate from the 8140 series by its larger displacement (2.8L vs 2.5L) and slightly longer block. Service parts for the 8144.65 are generally compatible across all model years and vehicle applications unless superseded by a technical bulletin.

Camshaft Wear

Issue:

The SOHC design is prone to premature wear of the camshaft lobes and tappets, leading to noisy operation and reduced performance.

Action:

Monitor for increased valve train noise. Perform compression tests if power loss is suspected. Replace camshaft and tappets as a set per TSB-8144-005.

Evidence:

Fiat SIB TSB-8144-005
Turbo Identification

Note:

Turbo model does not affect core engine compatibility but is relevant for replacement parts.

Models:

  • Early models typically used KKK K26 turbos.
  • Later models may have used IHI units.

Evidence:

Fiat Workshop Manual 8144

Common Reliability Issues - FIAT 8144-65

The 8144.65's primary reliability risk is premature camshaft and tappet wear, with elevated incidence in vehicles under constant heavy load at low engine speeds. Fiat TSB-8144-005 documents this as a known service issue, while fleet maintenance logs frequently cite it as a cause for engine rebuilds. High operational temperatures and extended service intervals make proactive oil analysis and adherence to load/RPM guidelines critical.

Camshaft and tappet wear
Symptoms: Increased valve train noise (ticking/rattling), loss of power, rough idle, potential misfire codes.
Cause: Insufficient lubrication film strength or marginal oil flow to the camshaft lobes and tappets under sustained high-load, low-RPM conditions.
Fix: Replace the camshaft and tappet set with updated OEM parts per service bulletin TSB-8144-005; flush and replace engine oil and filter immediately with correct specification.
Injector pump seal failure
Symptoms: Rising engine oil level, strong diesel smell from dipstick, diluted oil, potential loss of power or hard starting.
Cause: Degradation of the front seal on the Bosch VE injection pump due to heat, age, and prolonged high-pressure operation.
Fix: Replace the faulty pump seals with updated OEM kit; flush and replace engine oil and filter immediately.
Glow plug system faults
Symptoms: Difficulty starting, especially in cold weather, rough idle on startup, glow plug warning light illuminated.
Cause: Failure of individual glow plugs, the glow plug relay, or associated wiring/connectors due to age and thermal cycling.
Fix: Diagnose and replace faulty glow plugs, relay, or wiring harness sections using OEM parts and diagnostic procedures.
Coolant leaks from manifold gaskets
Symptoms: Coolant loss without visible external leaks, white exhaust smoke, coolant contamination in oil (mayonnaise).
Cause: Failure of the gasket between the cylinder head and the integral coolant-cooled exhaust manifold, leading to internal leaks.
Fix: Replace the cylinder head gasket and manifold gasket set with OEM parts; inspect head and manifold surfaces for warping.
Research Basis

Analysis derived from Fiat technical bulletins (1994-2002) and UK DVSA failure statistics (1998-2008). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about FIAT 8144-65

Find answers to most commonly asked questions about FIAT 8144-65.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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