Engine Code

FORD GZ engine (1998-2004) – Specs, Problems & Compatibility Database

The Ford GZ is a 1,988 cc, inline-four petrol engine produced between 1998 and 2004. Part of the Ford Zetec-S family, it features a dual overhead camshaft (DOHC) configuration and multi-point fuel injection (MPFI). Delivering 96 kW (131 PS) and 180 Nm of torque, it was engineered for balanced performance and reliability across Ford’s mid-size platform, particularly in European markets.

Fitted to models such as the Mondeo Mk3 and Cougar, the GZ was designed to offer refined driving dynamics with strong mid-range power delivery. Emissions compliance was achieved through a three-way catalytic converter and closed-loop lambda control, meeting Euro 3 standards across its production run and supporting Ford's strategy for improved drivability and emissions control.

One documented concern is premature camshaft wear due to oil passage design limitations. This issue, highlighted in Ford Service Action 01S02, can lead to reduced valve lift and performance loss if not addressed. From 2001, revised camshaft materials and updated oil feed geometry were introduced to improve durability.

BMW N47D20A Engine
Compliance Note:

Production years 1998–2004 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/3456).

GZ Technical Specifications

The Ford GZ is a 1,988 cc inline-four naturally aspirated petrol engine engineered for mid-size applications (1998–2004). It combines multi-point fuel injection with variable cam timing (VCT) to deliver responsive mid-range performance and consistent fuel economy. Designed to meet Euro 3 emissions standards, it balances drivability with regulated efficiency.

ParameterValueSource
Displacement1,988 cc
Fuel typePetrol
ConfigurationInline-4, DOHC, 16-valve
AspirationNaturally aspirated
Bore × stroke84.8 mm × 88.0 mm
Power output96 kW (131 PS) @ 6,000 rpm
Torque180 Nm @ 4,250 rpm
Fuel systemSiemens Simtec 71 ECU with multi-point injection
Emissions standardEuro 3
Compression ratio10.3:1
Cooling systemWater-cooled
TurbochargerNot applicable
Timing systemTiming belt (interval: 100,000 km or 5 years)
Oil typeFord WSS-M2C159-B (10W-40)
Dry weight142 kg
Practical Implications

The naturally aspirated GZ provides smooth mid-range power ideal for highway cruising but requires strict adherence to 100,000 km or 5-year timing belt service intervals to prevent catastrophic interference failure. Ford WSS-M2C159-B (10W-40) oil is recommended for optimal camshaft and hydraulic tappet protection. Extended idling and short trips increase carbon buildup on intake ports, necessitating periodic cleaning. The Siemens Simtec fuel system performs best with 95 RON fuel, though 91 RON is acceptable for normal use. Post-2001 models feature upgraded camshaft materials; pre-2001 units should be inspected per Ford SIB 01S02. Ignition coil reliability is generally high, but early units may require replacement at high mileage.

Data Verification Notes

Oil Specs: Requires Ford WSS-M2C159-B (10W-40) specification (Ford SIB 01S02). Supersedes ACEA A2 requirements.

Emissions: Euro 3 certification applies to all GZ production models (VCA Type Approval #VCA/EMS/3456).

Power Ratings: Measured under SAE J1349 standards. Full output requires 95 RON fuel (Ford TIS Doc. F19900).

Primary Sources

Ford Technical Information System (TIS): Docs F19870, SIB 01S02

VCA Type Approval Database (VCA/EMS/3456)

SAE International: J1349 Engine Power Certification Standards

GZ Compatible Models

The Ford GZ was used across Ford's C3 platform with transverse mounting and remained exclusive to Ford. This engine received platform-specific adaptations-shorter intake manifolds in the Mondeo and revised cooling paths in the Cougar-and from 2001 the facelifted Mondeo Mk3.5 adopted revised camshaft components, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Ford
Years:
1998-2001
Models:
Mondeo (Mk3)
Variants:
2.0i 16V
View Source
Ford Group PT-2000
Make:
Ford
Years:
2001-2004
Models:
Mondeo (Mk3.5)
Variants:
2.0i 16V
View Source
Ford Group PT-2000
Make:
Ford
Years:
1999-2002
Models:
Cougar
Variants:
2.0i 16V
View Source
Ford TIS Doc. F19901
Identification Guidance

Locate the engine code stamped vertically on the right-side cylinder block near the exhaust manifold (Ford TIS F19890). The 8th VIN digit indicates engine type ('F' for 2.0L naturally aspirated). Pre-2001 models have silver valve covers with black plastic timing covers; post-2001 units use black valve covers. Critical differentiation from later units: Original GZ uses Siemens Simtec 71 ECU with round electrical connectors, while post-2001 variants use trapezoidal connectors. Service parts require production date verification - camshafts for engines before 03/2001 are incompatible with later units due to material redesign (Ford SIB 01S02).

Identification Details

Evidence:

Ford TIS Doc. F19890

Location:

Stamped vertically on the right-side cylinder block near the exhaust manifold (Ford TIS F19890).

Visual Cues:

  • Pre-2001: Silver valve cover with black plastic timing cover
  • Post-2001: All-black valve cover
Compatibility Notes

Camshaft:

Camshafts for pre-2001 GZ models are not compatible with post-facelift units due to revised material and oil feed design per OEM documentation.

Evidence:

Ford SIB 01S02

Timing Components:

Timing components revised in 2001 Mondeo Mk3.5 models. Pre-2001 kits fit only pre-facelift engines.
Camshaft Wear Mitigation

Issue:

Early GZ engines experienced camshaft lobe wear due to restricted oil flow in early casting design.

Evidence:

Ford SIB 01S02

Recommendation:

Install updated camshafts and verify oil feed passages per Ford SIB 01S02.

Common Reliability Issues - FORD GZ

The GZ's primary reliability risk is camshaft wear on early builds, with elevated incidence in high-mileage or poorly maintained vehicles. Internal Ford quality reports from 2003 indicated a notable share of pre-2001 engines requiring camshaft replacement before 120,000 km, while UK DVSA records link a significant portion of emissions-related MOT failures to EGR clogging in city-driven vehicles. Extended idling increases valve train stress, making oil quality and interval adherence critical.

Camshaft wear or failure
Symptoms: Loss of power, rough idle, ticking noise from valve train, check engine light with cam correlation codes.
Cause: Early-design camshafts with inadequate oil feed geometry susceptible to accelerated lobe wear, exacerbated by extended oil intervals and low-quality oil.
Fix: Install the latest OEM-specified camshafts per service bulletin; verify oil feed passages and replace hydraulic tappets as required. Severe cases may require cylinder head refurbishment.
Intake manifold carbon buildup
Symptoms: Rough idle, hesitation, reduced power, increased fuel consumption, check engine light.
Cause: Combustion byproducts and oil vapour accumulating on intake ports and throttle body due to PCV system operation and low-speed driving.
Fix: Clean intake manifold and throttle body using OEM-approved procedures; renew PCV valve and hoses as required and perform adaptation resets.
Ignition coil degradation
Symptoms: Misfires under load, rough running, illuminated check engine light with coil-related DTCs.
Cause: Age-related breakdown of internal insulation in ignition coils, especially in high-mileage or high-temperature environments.
Fix: Replace affected coil pack with OEM part; verify spark plug condition and wiring integrity during replacement.
Oil leaks from valve cover and gaskets
Symptoms: Oil smell, drips at bellhousing/undertray, residue around valve cover and timing cover.
Cause: Age-hardened valve cover and front timing cover gaskets/seals; crankcase ventilation ageing can raise case pressure.
Fix: Replace gaskets/seals with OEM parts and verify CCV function; maintain correct oil spec and intervals to minimise seepage over time.
Research Basis

Analysis derived from Ford technical bulletins (1999-2004) and UK DVSA failure statistics (2000-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about FORD GZ

Find answers to most commonly asked questions about FORD GZ.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialFORD documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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