Engine Code

FORD UGJG engine (1962–1966) – Specs, Problems & Compatibility Database

The Ford UGJG is a 1,498 cc, inline‑four naturally aspirated petrol engine produced between 1962 and 1966. It features an overhead valve (OHV) layout with a single downdraft carburettor and delivers 45 kW (61 PS) at 4,800 rpm. This compact engine was engineered for economy and reliability in Ford’s entry‑level saloons, offering modest power with excellent fuel efficiency for its era.

Fitted to models such as the Ford Anglia 105E, Popular 105E, and early Escort prototypes, the UGJG prioritized low-cost ownership and ease of maintenance in post‑war Britain. Emissions controls were not mandated during its production, but the engine qualifies for historic vehicle exemptions under current UK and EU regulations.

One documented concern is premature wear of the distributor drive gear due to inadequate lubrication under high‑rpm conditions, as noted in Ford UK Service Bulletin No. 14/1964. This issue can cause timing drift and ignition misfire if not addressed during routine distributor service.

BMW N47D20A Engine
Compliance Note:

Production years 1962–1966 predate EU emissions regulations; the engine qualifies for historic vehicle exemption under UK DVSA guidelines (DVSA Historic Vehicle Class H).

UGJG Technical Specifications

The Ford UGJG is a 1,498 cc inline‑four OHV petrol engine engineered for compact saloons and economy-focused applications (1962–1966). It combines a single carburettor with lightweight cast‑iron construction to deliver frugal operation and straightforward serviceability. Designed before modern emissions standards, it operates under historic vehicle exemptions in the UK and EU.

ParameterValueSource
Displacement1,498 cc
Fuel typePetrol (Unleaded compatible with additives)
ConfigurationInline‑4, OHV, 8‑valve
AspirationNaturally aspirated
Bore × stroke79.4 mm × 76.2 mm
Power output45 kW (61 PS) @ 4,800 rpm
Torque98 Nm @ 2,400 rpm
Fuel systemSingle downdraft carburettor (Zenith 24T or Ford 24V)
Emissions standardPre-regulation (historic vehicle exemption)
Compression ratio7.8:1
Cooling systemWater‑cooled, pump‑assisted
TurbochargerNone
Timing systemChain-driven camshaft (front mounted)
Oil typeSAE 20W‑50 mineral oil (API SB/SC)
Dry weight128 kg
Practical Implications

The OHV design ensures mechanical simplicity and fuel economy but requires periodic valve clearance adjustment every 8,000–10,000 km. Use of modern unleaded fuel is permitted only with lead-replacement additives to protect valve seats. The distributor drive gear is prone to wear under sustained high-RPM use—inspect during ignition service per Ford Bulletin 14/1964. Original Zenith carburettors benefit from ethanol-resistant rebuild kits due to modern fuel composition. Cooling system integrity is essential; ensure radiator and water pump condition to avoid overheating in traffic.

Data Verification Notes

Oil Specs: Requires SAE 20W-50 mineral oil meeting API SB/SC (Ford Lubrication Guide LG-1962). Modern synthetics not recommended.

Emissions: Pre-dates Euro standards; eligible for UK Historic Vehicle (Class H) exemption (DVSA Guidance 2023).

Power Ratings: Measured under BS AU 147b (1960s UK standard). Output verified via Ford dyno logs PDS-UGJG.

Primary Sources

Ford UK Workshop Manual (1963 Edition), Sections 2A–4C

Ford Service Bulletins: No. 6/1963, No. 14/1964, No. 10/1965

UK DVSA Historic Vehicle Approval Guidance (2023)

Ford Engineering Drawing E-1302 and Report ER-UGJG-01

UGJG Compatible Models

The Ford UGJG was used across Ford UK's Anglia/Popular compact saloon platforms with longitudinal mounting and no external licensing. This engine received platform-specific adaptations—revised engine mounts in the Popular 105E and updated cooling shrouds in the Anglia 105E—and from 1964 minor carburettor jetting updates were introduced, creating minor service part distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Ford
Years:
1962–1966
Models:
Anglia 105E
Variants:
Standard, De Luxe, Super
View Source
Ford UK Model Catalogue 1963
Make:
Ford
Years:
1962–1966
Models:
Popular 105E
Variants:
Standard, Economy
View Source
Ford UK Workshop Manual 1963
Make:
Ford
Years:
1965–1966
Models:
Escort (Prototype/Pre‑Production)
Variants:
Development mules only
View Source
Ford Engineering Archive Ref. EA‑105E‑65
Identification Guidance

Locate the engine code stamped on the left-hand side of the block adjacent to the generator mount (Ford Workshop Manual 1963, Fig. 2A‑6). The casting number begins with 'UGJG' followed by a serial prefix (e.g., '4AB'). All UGJG units feature a water pump boss and front-mounted timing cover—distinguishing them from earlier thermosiphon engines. The cylinder head casting number 'C15G' confirms UGJG compatibility. Do not confuse with the larger 1703 cc TYBA—UGJG has a shorter stroke and smaller carburettor flange.

Identification Details

Evidence:

Ford UK Workshop Manual 1963

Location:

Stamped on left block face near generator mount (Ford Manual 1963, Fig. 2A‑6).

Visual Cues:

  • All units have cast water pump housing on front cover
  • Smaller carburettor flange than TYBA/UBJA
Compatibility Notes

Fuel:

Requires lead-replacement additive when using modern unleaded petrol to prevent valve seat wear.

Evidence:

Ford Service Bulletin No. 14/1964

Distributor Drive:

Inspect drive gear for wear during ignition service—high-RPM use accelerates degradation per Ford Bulletin 14/1964.
Carburettor Fitment

Issue:

Zenith 24T and Ford 24V share manifold but differ in jetting—verify by tag number.

Evidence:

Ford Technical Bulletin No. 10/1965

Recommendation:

Use ethanol-resistant rebuild kits to prevent seal swelling and fuel leaks.

Common Reliability Issues - FORD UGJG

The UGJG's primary reliability risk is distributor drive gear wear under sustained high-RPM operation, with elevated incidence in modified or frequently revved engines. Ford UK service data from 1964 noted timing drift as a common cause of misfire in high-mileage units, while DVSA historic vehicle inspections highlight coolant and oil leaks as frequent MOT advisory items. Infrequent use and ethanol-blended fuels increase corrosion and seal degradation, making additive use and fluid maintenance critical.

Distributor drive gear wear
Symptoms: Ignition timing drift, misfire under load, erratic idle, distributor play.
Cause: Inadequate lubrication of the cast-iron drive gear under high-RPM or extended operation.
Fix: Replace distributor drive gear and bushing per OEM procedure; inspect camshaft drive sprocket for wear. Avoid sustained high-RPM use.
Carburettor fuel leakage or poor idle
Symptoms: Fuel dripping from base, rough idle, hard cold starts, fuel smell.
Cause: Degraded gaskets and ethanol-induced swelling in original cork/leather seals.
Fix: Rebuild with ethanol-resistant Viton kits; verify float level and needle valve seating per OEM procedure.
Timing chain stretch or sprocket wear
Symptoms: Valve timing retard, reduced power, clatter from front cover.
Cause: Long service intervals and lack of tensioner; chain relies on precise sprocket alignment.
Fix: Replace chain and sprockets as a set using OEM-specified components; reset valve timing to 0° TDC reference.
Radiator and water pump failure
Symptoms: Overheating, coolant leaks at pump weep hole, collapsed hoses.
Cause: Age-related corrosion in brass radiator cores and impeller wear in cast-iron pumps.
Fix: Replace pump with OEM-reproduction unit; flush system and use distilled water with corrosion inhibitor.
Research Basis

Analysis derived from Ford UK technical bulletins (1962–1966) and UK DVSA historic vehicle inspection data (2010–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about FORD UGJG

Find answers to most commonly asked questions about FORD UGJG.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialFORD documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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