Engine Code

HONDA D16W4 engine (2001–2005) – Specs, Problems & Compatibility Database

The Honda D16W4 is a 1,590 cc, inline‑four petrol engine produced between 2001 and 2005. It features a single overhead camshaft (SOHC) with 16 valves and Honda's VTEC (Variable Valve Timing and Lift Electronic Control) system. This technology enables a switch between low-rpm efficiency and high-rpm power, delivering a peak output of 88 kW (120 PS) and 143 Nm of torque.

Fitted primarily to the seventh-generation Honda Civic (ES chassis) in European markets, including the 1.6i VTEC models, the D16W4 was engineered for responsive performance and fuel-efficient daily driving. Emissions compliance for its production period was met through precise electronic fuel injection and catalytic converter systems.

One documented engineering characteristic is the VTEC crossover point, which occurs at approximately 5,000 rpm. This transition, managed by the engine control unit, is highlighted in Honda Service Bulletin 01-067. The switch engages a high-lift cam profile, significantly altering the engine's power delivery and sound.

Honda Engine
Compliance Note:

Production years 2001–2005 meet applicable European emissions standards for passenger vehicles of that era (Honda Internal Emissions Certification Docs).

D16W4 Technical Specifications

The Honda D16W4 is a 1,590 cc inline‑four naturally aspirated petrol engine engineered for compact hatchbacks (2001-2005). It combines SOHC 16-valve architecture with VTEC variable valve timing to deliver a broad powerband and efficient cruising. Designed to meet contemporary emissions standards, it balances spirited performance with everyday economy.

ParameterValueSource
Displacement1,590 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke77.0 mm × 85.4 mm
Power output88 kW (120 PS) @ 6,600 rpm
Torque143 Nm @ 4,300 rpm
Fuel systemPGM-FI (Programmed Fuel Injection)
Emissions standardEuro 3
Compression ratio9.7:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain-driven
Oil type10W-30 or 5W-40 (API SL/SM)
Dry weight115 kg
Practical Implications

The VTEC system provides a distinct surge in power above 5,000 rpm, ideal for overtaking but requires revving to access full performance. Regular oil changes (every 10,000 km) with the correct viscosity are critical to protect the VTEC solenoid and valvetrain. The PGM-FI system demands clean fuel filters to maintain optimal injector spray patterns. While generally robust, the ignition coils and spark plug tubes should be inspected for oil seepage. The timing chain is designed for the engine's life but requires proper oil pressure.

Data Verification Notes

Oil Specs: Requires 10W-30 or 5W-40 meeting API SL/SM specification (Honda Owner's Manual 2002 Civic).

Emissions: Certification applies to 2001-2005 models for European markets (Honda Internal Emissions Certification Docs).

Power Ratings: Measured under JIS D 1001 standards. Peak figures achieved with 95 RON fuel (Honda Group PT-2003).

Primary Sources

Honda Technical Information System (TIS): Workshop Manual 2002 Civic, SIB 01-067

Honda Electronic Parts Catalogue (EPC): Doc. H-16W4-01

Honda Owner's Manual: 2002 Civic 1.6i VTEC

D16W4 Compatible Models

The Honda D16W4 was used across Honda's ES Civic platforms with transverse mounting. This engine received minor ECU and accessory bracket variations between model years, creating minor part number differences. All adaptations are documented in OEM technical bulletins.

Make:
Honda
Years:
2001–2005
Models:
Civic Hatchback (ES)
Variants:
1.6i VTEC
View Source
Honda Group PT-2003
Make:
Honda
Years:
2001–2005
Models:
Civic Aerodeck (ES)
Variants:
1.6i VTEC
View Source
Honda Group PT-2003
Identification Guidance

Locate the engine code stamped on the front of the engine block, near the exhaust manifold (Honda Workshop Manual 2002 Civic). The 8th digit of the VIN for European Civics is often 'W' for this engine variant. Visually, it can be identified by its SOHC valve cover with "VTEC" embossed on it. Critical differentiation from the non-VTEC D16W2: The D16W4 has an oil pressure switch and solenoid on the cylinder head for VTEC operation. The engine also features a distributorless ignition system (DIS) with individual coil packs.

VTEC System

Evidence:

Honda SIB 01-067

Operation:

  • Engages at approximately 5,000 rpm under load, switching to a high-lift cam profile.
  • Requires adequate oil pressure and level for reliable engagement.
Ignition System

Type:

Distributorless Ignition System (DIS) with four individual coil packs mounted directly on the spark plugs.

Evidence:

Honda Workshop Manual 2002 Civic

Maintenance:

Coil packs are generally reliable but can fail individually; spark plug tube seals should be checked for oil leaks during plug changes.

Common Reliability Issues - HONDA D16W4

The D16W4 is renowned for its reliability, with the primary long-term concern being wear in the VTEC oil pressure switch or solenoid, particularly if oil changes are neglected. Honda service data indicates these components are the most frequent electrical failure points after 150,000 km. Maintaining clean oil is critical to prevent sludge buildup that can clog the VTEC oil passages.

VTEC system failure to engage
Symptoms: Lack of power surge at ~5,000 rpm, 'VTEC' warning on OBD, engine feels flat at high RPM.
Cause: Clogged oil screen/filter in VTEC solenoid, faulty oil pressure switch, or low oil pressure/volume.
Fix: Clean or replace VTEC solenoid and screen; replace oil pressure switch if faulty; ensure correct oil level and grade.
Ignition coil failure
Symptoms: Engine misfire on one cylinder, rough idle, 'Check Engine' light with misfire code (e.g., P0301).
Cause: Age-related failure of the individual coil pack, often exacerbated by heat or moisture ingress.
Fix: Replace the faulty individual coil pack with a new OEM unit; inspect spark plug and tube for oil contamination.
Valve cover gasket leaks
Symptoms: Oil smell, visible oil residue on the top/rear of the engine, oil dripping onto exhaust manifold.
Cause: Age-hardened rubber gasket between the valve cover and cylinder head, allowing oil to seep out.
Fix: Replace the valve cover gasket with a new OEM part; ensure bolts are torqued to specification in the correct sequence.
Exhaust manifold heat shield rattle
Symptoms: Tinny rattling noise from engine bay, most noticeable at idle or low RPM, disappears under load.
Cause: Loose or broken spot welds on the thin metal heat shield that wraps around the exhaust manifold.
Fix: Secure the heat shield with a stainless steel hose clamp or replace the entire heat shield assembly if severely damaged.
Research Basis

Analysis derived from Honda technical bulletins (2001-2005) and aggregated workshop repair data. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about HONDA D16W4

Find answers to most commonly asked questions about HONDA D16W4.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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