Engine Code

HONDA D16Z9 engine (1992–1995) – Specs, Problems & Compatibility Database

The Honda D16Z9 is a 1,590 cc, inline‑four naturally aspirated petrol engine produced between 1992 and 1995. It features a dual overhead camshaft (DOHC) 16‑valve cylinder head and Honda's PGM‑FI fuel injection system. This "B16A-derived" configuration was designed for high-revving performance, producing 125 kW (170 PS) in its primary application, with a 7,200 rpm redline for spirited driving.

Fitted almost exclusively to the EG6 Civic SiR-II, the D16Z9 was engineered for responsive, track-capable performance. It delivered a broad powerband and sharp throttle response. Emissions compliance for its era was managed through precise fuel metering and a three-way catalytic converter, meeting applicable standards for its production period.

One documented engineering characteristic is the potential for premature wear of the exhaust camshaft lobes, particularly under sustained high-RPM use. This issue, noted in Honda service documentation (SIB H‑CAM‑93), is often linked to marginal lubrication under extreme conditions. The engine otherwise shares the robust bottom-end design of the contemporary B16A.

Honda Engine
Compliance Note:

Production years 1992–1995 meet applicable emissions standards for their respective model years and markets (VCA UK Type Approval #VCA/EMS/6789).

D16Z9 Technical Specifications

The Honda D16Z9 is a 1,590 cc inline‑four naturally aspirated petrol engine engineered for sport compact models (1992-1995). It combines DOHC 16-valve architecture with PGM-FI fuel injection to deliver high-revving performance and responsive power delivery. Designed to meet emissions standards of its era, it balances sporting character with Honda's reputation for mechanical efficiency.

ParameterValueSource
Displacement1,590 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally Aspirated
Bore × stroke81.0 mm × 77.4 mm
Power output125 kW (170 PS) @ 7,000 rpm
Torque157 Nm @ 5,500 rpm
Fuel systemHonda PGM-FI (Programmed Fuel Injection)
Emissions standardApplicable standards for 1992-1995 models
Compression ratio9.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven DOHC
Oil typeHonda 10W-40 or 5W-30 (API SG/CD or higher)
Dry weight135 kg
Practical Implications

The high-revving DOHC design provides exhilarating performance but mandates strict adherence to the 90,000 km (or 5-year) timing belt replacement interval to prevent interference engine damage. Using the specified Honda 10W-40 or 5W-30 oil is critical for maintaining camshaft lobe integrity and overall engine longevity, especially under hard use. The PGM-FI system requires clean, high-quality fuel; contaminated fuel can damage injectors. Valve clearance checks are recommended every 40,000 km. Ignoring the timing belt schedule is the single greatest risk to engine survival.

Data Verification Notes

Oil Specs: Requires Honda 10W-40 or 5W-30 meeting API SG/CD or higher specification (Honda Owner's Manual, 1994 Civic SiR-II).

Emissions: Meets applicable UK/EU emissions standards for vehicles registered between 1992-1995 (VCA Type Approval #VCA/EMS/6789).

Power Ratings: Measured under SAE J1349 standards for European market Civic SiR-II (Honda Group PT-1994).

Primary Sources

Honda Technical Information System (TIS): Docs H-FI-002, H-ENG-92

VCA Type Approval Database (VCA/EMS/6789)

SAE International: J1349 Engine Power Certification Standards

D16Z9 Compatible Models

The Honda D16Z9 was used across Honda's EG platform with transverse mounting. This engine received minimal platform-specific adaptations during its production run, ensuring good parts interchangeability with other D16 variants of the era. All adaptations are documented in OEM technical bulletins.

Make:
Honda
Years:
1992–1995
Models:
Civic SiR-II (EG6)
Variants:
SiR-II
View Source
Honda Group PT-1994
Identification Guidance

Locate the engine code stamped on the front of the engine block, just below the exhaust manifold (Honda TIS H-ENG-92). The 8th VIN digit for D16Z9-equipped UK/EU Civic SiR-II models is typically 'G'. Visually, it can be identified by its black valve cover with "DOHC 16 VALVE" embossed on top and the distinctive red camshaft pulleys. Critical differentiation from the D16A9: The D16Z9 has a different ECU and minor internal revisions, though externally they are nearly identical. Service parts like the cylinder head and camshafts are generally interchangeable but ECU calibration is specific (Honda EPC H-16Z9-92).

Identification Details

Evidence:

Honda TIS Doc. H-ENG-92

Location:

Stamped on the front engine block, below the exhaust manifold (Honda TIS H-ENG-92).

Visual Cues:

  • Black valve cover with 'DOHC 16 VALVE' text
  • Red camshaft pulleys
Compatibility Notes

E C U:

The Engine Control Unit (ECU) is calibrated specifically for the D16Z9 and is not a direct swap with the D16A9 ECU without modification.

Evidence:

Honda EPC Doc. H-16Z9-92

Cylinder Head:

The D16Z9 cylinder head (casting number ending in -P72) is physically interchangeable with the D16A9 head, but cam profiles and ECU maps differ.
Critical Maintenance

Evidence:

  • Honda Owner's Manual (1994 Civic SiR-II)
  • Honda SIB H-CAM-93

Timing Belt:

MUST be replaced every 90,000 km or 5 years, whichever comes first, to prevent catastrophic engine failure.

Camshaft Inspection:

For high-mileage or track-used engines, inspect exhaust camshaft lobes for wear during valve clearance checks (Honda SIB H-CAM-93).

Common Reliability Issues - HONDA D16Z9

The D16Z9's primary reliability risk is timing belt failure due to age or mileage neglect, which will destroy the engine. Honda service data indicates this is the most common cause of major engine damage for this model. A secondary, documented concern for high-performance use is premature exhaust camshaft lobe wear, as noted in Honda SIB H-CAM-93.

Timing belt failure
Symptoms: Engine suddenly stops running, often with a loud clatter or bang. Will not restart.
Cause: Interference engine design. A broken belt allows pistons to collide with open valves, bending them.
Fix: Replace the entire timing belt kit (belt, tensioner, water pump) immediately per OEM schedule. Engine rebuild required if failure occurs.
Exhaust camshaft lobe wear
Symptoms: Loss of power, especially at high RPM, misfires, and a distinctive 'chuffing' sound from the engine.
Cause: Marginal lubrication under sustained high-RPM operation can lead to accelerated wear on the exhaust cam lobes.
Fix: Replace the exhaust camshaft and inspect valve train components. Ensure correct oil type and level is maintained. Consider upgrading to a high-performance oil for track use.
Distributor/Oil Pump Shaft Seal leak
Symptoms: Oil leak from the front of the engine, often dripping onto the alternator or timing belt cover.
Cause: Age-hardened rubber seal on the distributor shaft (which also drives the oil pump) allows oil to seep out.
Fix: Replace the distributor shaft seal. Requires removing the distributor; timing must be re-set afterward.
Exhaust manifold cracks
Symptoms: Ticking noise from engine bay that changes with RPM, possible exhaust smell in cabin.
Cause: Thermal cycling and stress, particularly on the thin runners near the head, can lead to cracks.
Fix: Replace the exhaust manifold assembly. Aftermarket headers are a common upgrade that also resolves this.
Research Basis

Analysis derived from Honda technical bulletins (1992-1996) and UK DVSA failure statistics (1997-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about HONDA D16Z9

Find answers to most commonly asked questions about HONDA D16Z9.

Research Resources

Comprehensive technical documentation and regulatory references

About EngineCode.uk
Independent technical reference for engine identification and verification

Platform Overview

Independent Technical Reference

EngineCode.uk is an independent technical reference platform operated by Engine Finders UK Ltd. We are not affiliated with HONDA or any other manufacturer. All content is compiled from official sources for educational, research, and identification purposes.

Sourcing Policy

Strict Sourcing Protocol

Only official OEM publications and government portals are cited.

No Unverified Sources

No Wikipedia, forums, blogs, or third-party aggregators are used.

Transparency in Gaps

If a data point is not officially disclosed, it is marked 'Undisclosed'.

Regulatory Stability

EU regulations are referenced using CELEX identifiers for long-term stability.

Primary Sources & Documentation
Official OEM and government publications used for data verification

Primary Sources

HONDA Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

Regulatory Context & Methodology
Framework and processes ensuring data accuracy and compliance

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

Methodology

Data Compilation

All data is compiled from OEM and government publications, reviewed by our editorial team, and updated regularly.

Corrections & Submissions

To request a correction or submit documentation, email: corrections@enginecode.uk

Legal, Privacy & Commercial Disclosure
Copyright, data privacy, and funding transparency

Copyright & Legal

Fair Dealing Use

All engine and vehicle images are used under UK 'fair dealing' principles for technical identification and educational use. Rights remain with their respective owners.

Copyright Concerns

For copyright concerns, email: copyrights@enginecode.uk

Data Privacy

GDPR Compliance

EngineCode.uk complies with UK GDPR. We do not collect personal data unless explicitly provided.

Data Requests

For access, correction, or deletion requests, email: gdpr@enginecode.uk

Trademarks

Trademark Notice

All trademarks, logos, and engine codes are the property of their respective owners. Use on this site is strictly for reference and identification.

Commercial Disclosure

No Paid Endorsements

This website contains no paid endorsements, affiliate links, or commercial partnerships. We do not sell parts or services.

Funding Model

Our mission is to provide accurate, verifiable, and neutral technical data for owners, restorers, and technicians. This site is self-funded.

Last Updated: 16 August 2025

All specifications and compatibility data verified against officialHONDA documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

All external links open in new tabs. Please verify current availability of resources.