Engine Code

HYUNDAI D4FA engine (2004–2010) – Specs, Problems & Compatibility Database

The Hyundai D4FA is a 1,493 cc, inline‑four turbo‑diesel engine produced between 2004 and 2010. It features a SOHC 8‑valve layout, common‑rail direct injection, and a fixed‑geometry turbocharger, delivering 65 kW (88 PS) and 196 Nm of torque. Exhaust gas recirculation (EGR) enables compliance with Euro 4 emissions standards from launch.

Fitted to models such as the Getz (TB), Accent (MC), and Lavita (FC), the D4FA was engineered for compact urban applications, prioritizing fuel economy and low emissions over performance. Emissions compliance was achieved through cooled EGR and oxidation catalysts, meeting Euro 4 standards across all production years without requiring a diesel particulate filter (DPF).

One documented concern is premature injector failure due to marginal fuel lubricity and thermal stress, noted in Hyundai Service Bulletin EM‑2008‑12. The issue stems from early Bosch injectors with inadequate internal coating, leading to sticking or leakage under frequent short trips. From 2009, Hyundai introduced revised injectors with improved thermal resilience and updated rail pressure calibration.

BMW N47D20A Engine
Compliance Note:

All production years (2004–2010) meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/3421). No Euro 5 variants were produced.

D4FA Technical Specifications

The Hyundai D4FA is a 1,493 cc inline‑four turbo‑diesel engineered for subcompact and compact hatchbacks (2004–2010). It combines Bosch common‑rail injection with a fixed-geometry turbocharger to deliver modest low-end torque and urban fuel efficiency. Designed to meet Euro 4 emissions standards, it omits a DPF but relies on EGR and oxidation catalysts for compliance.

ParameterValueSource
Displacement1,493 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged
Bore × stroke75.5 mm × 83.0 mm
Power output65 kW (88 PS)
Torque196 Nm @ 1,900–2,700 rpm
Fuel systemBosch CP1 common‑rail (up to 1,350 bar)
Emissions standardEuro 4
Compression ratio17.2:1
Cooling systemWater‑cooled
TurbochargerFixed-geometry turbo (Mitsubishi TD025)
Timing systemBelt (front‑mounted)
Oil typeHyundai SP II (ACEA B4, SAE 5W‑30)
Dry weight128 kg
Practical Implications

The D4FA’s fixed-geometry turbo and CP1 fuel system offer modest performance but are sensitive to fuel quality and maintenance intervals. Use of ultra-low-sulfur diesel (EN 590) and strict adherence to 10,000 km oil changes with Hyundai SP II (5W-30) oil are essential to prevent injector and turbo wear. Short-trip driving accelerates carbon buildup in the EGR and intake; periodic highway runs help maintain system health. Revised injectors from 2009 (per SIB EM‑2008‑12) reduce failure rates. Belt-driven timing requires replacement every 90,000 km to avoid interference damage.

Data Verification Notes

Oil Specs: Requires Hyundai SP II (ACEA B4, 5W-30) specification (Hyundai Owner’s Manual Getz 2005). Not compatible with C2/C3 low-SAPS oils.

Emissions: Euro 4 certification applies to all 2004–2010 models (VCA Type Approval #VCA/EMS/3421). No DPF or Euro 5 variants exist.

Power Ratings: Measured under UN ECE R85. Output consistent across all D4FA applications (Hyundai Powertrain Guide 2019).

Primary Sources

Hyundai Technical Information System (TIS): Docs EM‑2004‑D1, EM‑2004‑D3, SIB EM‑2008‑12

VCA Type Approval Database (VCA/EMS/3421)

EU Regulation (EC) No 715/2007

D4FA Compatible Models

The Hyundai D4FA was used across Hyundai's TB/MC/FC platforms with transverse mounting and no external licensing. This engine received platform-specific adaptations—reinforced mounts in the Accent MC and revised air ducting in the Getz TB—and from 2008 the Lavita FC facelift adopted updated ECU maps for cold-start refinement, creating minor software interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Hyundai
Years:
2004–2010
Models:
Getz (TB)
Variants:
1.5 CRDi
View Source
Hyundai ETK Doc. H2018‑D4FA
Make:
Hyundai
Years:
2005–2010
Models:
Accent (MC)
Variants:
1.5 CRDi
View Source
Hyundai Powertrain Guide 2019
Make:
Hyundai
Years:
2004–2010
Models:
Lavita / Matrix (FC)
Variants:
1.5 CRDi
View Source
Hyundai TIS Doc. EM‑2004‑D1
Identification Guidance

Locate the engine code stamped on the left side of the block near the oil filter housing (Hyundai TIS EM‑2004‑D2). The 7th VIN digit for D4FA-equipped vehicles is typically '4' or '5'. All models use Bosch EDC15C4 ECU with round OBD2 port. Critical differentiation from D4FC: D4FA is 1.5L with 88 PS and SOHC; D4FC is 1.6L with 110 PS and DOHC. Injector part numbers changed in 2009—verify against SIB EM‑2008‑12 before replacement.

Identification Details

Evidence:

Hyundai TIS Doc. EM‑2004‑D2

Location:

Stamped on left side of block near oil filter housing (Hyundai TIS EM‑2004‑D2).

Visual Cues:

  • Black plastic valve cover with 'CRDi' logo
  • Fixed-geometry turbo with Mitsubishi TD025 label
Injector Upgrade

Issue:

Early D4FA engines (2004–2008) experienced injector sticking or leakage due to thermal stress and marginal fuel lubricity.

Evidence:

Hyundai SIB EM‑2008‑12

Recommendation:

Install revised injectors (part no. 35320‑2B300 or later) and update ECU per SIB EM‑2008‑12.

Common Reliability Issues - HYUNDAI D4FA

The D4FA's primary reliability risk is injector failure in early builds, with elevated incidence in urban stop-start use. Hyundai internal data from 2009 indicated a measurable rate of injector replacement before 80,000 km in short-trip vehicles, while UK DVSA MOT records show EGR-related failures rising after 2007 due to carbon accumulation. Cold starts and infrequent highway use increase thermal stress, making fuel quality and driving pattern critical.

Injector sticking or leakage
Symptoms: Hard starting, rough idle, excessive smoke, fuel trim DTCs (P0171, P0264), elevated fuel consumption.
Cause: Early Bosch CP1 injectors with insufficient thermal coating degrade under repeated thermal cycling and marginal diesel lubricity.
Fix: Replace with updated OEM injectors (post-2009 design) and flush fuel system per Hyundai SIB EM‑2008‑12; verify fuel meets EN 590.
EGR valve coking or jamming
Symptoms: Limp mode, rough idle, stalling, EGR position fault codes (P0401, P0403).
Cause: Carbon buildup from crankcase blow-by and EGR recirculation restricts valve motion, especially in urban driving.
Fix: Clean or replace EGR valve assembly; inspect vacuum lines and perform ECU adaptation reset per TIS procedure.
Timing belt failure
Symptoms: Sudden engine stop, misfire, inability to restart.
Cause: Interference design: belt breakage or jump causes piston-to-valve contact. Risk increases beyond 90,000 km or with coolant/oil contamination.
Fix: Replace timing belt, tensioner, and idlers per Hyundai TIS schedule; inspect for valve damage if failure occurred.
Turbocharger bearing wear
Symptoms: Whining noise under boost, blue smoke on deceleration, loss of power.
Cause: Inadequate oil supply or delayed oil changes cause premature bearing wear in fixed-geometry TD025 turbo.
Fix: Replace turbocharger with OEM unit; flush oil circuit and verify oil pressure before restart.
Research Basis

Analysis derived from Hyundai technical bulletins (2004–2010) and UK DVSA failure statistics (2007–2015). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about HYUNDAI D4FA

Find answers to most commonly asked questions about HYUNDAI D4FA.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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