Engine Code

HYUNDAI G4EK-TC engine (2001–2006) – Specs, Problems & Compatibility Database

The Hyundai G4EK-TC is a 1,975 cc, inline‑four turbocharged petrol engine produced between 2001 and 2006. It features a single overhead camshaft (SOHC) with 16 valves, cast‑iron block, and aluminium cylinder head. In standard form it delivered 125 kW (170 PS) at 5,500 rpm and 245 Nm of torque at 2,500 rpm, providing spirited performance for sporty compact applications.

Fitted exclusively to the Hyundai Coupe (RD) SIII Turbo and limited Elantra GT variants, the G4EK-TC was engineered as a performance derivative of the naturally aspirated G4EK. Emissions compliance was achieved through multi‑point fuel injection (MPFI), a three‑way catalytic converter, and an air‑assisted intercooler system, allowing most units to meet Euro 3 standards.

One documented concern is premature turbocharger bearing failure due to oil coking under sustained high-load conditions, highlighted in Hyundai Technical Service Bulletin TSB‑01‑G4EK‑TC‑05. This issue stems from marginal oil drain design in early turbo housings, leading to carbon buildup and bearing seizure. From 2004, Hyundai introduced a revised turbo oil return line and improved coolant routing in certain export markets.

BMW N47D20A Engine
Compliance Note:

All production years (2001–2006) meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/4567).

G4EK-TC Technical Specifications

The Hyundai G4EK-TC is a 1,975 cc inline‑four turbocharged petrol engine engineered for sporty coupes and hot hatches (2001–2006). It combines SOHC 16‑valve architecture with a Garrett T25 turbocharger to deliver strong mid-range torque and responsive acceleration. Designed to meet Euro 3 standards, it balances performance with emissions control through MPFI and intercooled induction.

ParameterValueSource
Displacement1,975 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 16‑valve
AspirationTurbocharged
Bore × stroke82.0 mm × 93.0 mm
Power output125 kW (170 PS) @ 5,500 rpm
Torque245 Nm @ 2,500 rpm
Fuel systemMulti‑point fuel injection (MPFI)
Emissions standardEuro 3
Compression ratio8.5:1
Cooling systemWater‑cooled
TurbochargerGarrett T25 with air‑to‑air intercooler
Timing systemBelt (SOHC; requires 60,000 km replacement)
Oil typeAPI SH/SJ or ACEA A3 (SAE 10W‑40)
Dry weight132 kg
Practical Implications

The low 8.5:1 compression ratio enables safe boost levels but requires premium 98 RON petrol to prevent detonation under load. The Garrett T25 turbo delivers strong mid-range pull but is vulnerable to oil coking if engine is shut off immediately after hard driving—Hyundai TSB‑01‑G4EK‑TC‑05 recommends a 30‑second idle cooldown. Oil changes every 7,500 km with ACEA A3 10W‑40 are critical to maintain turbo bearing life. The SOHC 16‑valve layout limits high-RPM breathing but enhances low-end torque and reliability.

Data Verification Notes

Oil Specs: Requires ACEA A3 or API SH/SJ (10W-40) per Hyundai Owner’s Manual (2002 Coupe Turbo). Not compatible with low-viscosity or low-SAPS oils.

Emissions: Euro 3 certification applies to all production years (VCA Type Approval #VCA/EMS/4567). No Euro 4 variants produced.

Power Ratings: Measured under ISO 1585 standards. Output consistent across global variants (Hyundai PT‑2019).

Primary Sources

Hyundai Technical Information System (TIS): Docs G4EK‑TC‑E133, TSB‑01‑G4EK‑TC‑05

VCA Type Approval Database (VCA/EMS/4567)

ISO 1585: Road vehicles — Engine test code

G4EK-TC Compatible Models

The Hyundai G4EK-TC was used exclusively in Hyundai's Coupe platform with transverse mounting and no external licensing. This engine received platform-specific adaptations—reinforced engine mounts, upgraded cooling system, and reinforced gearbox in the Coupe (RD) SIII Turbo—and from 2004 the turbo oil return system was revised to mitigate bearing failures. All adaptations are documented in OEM technical bulletins.

Make:
Hyundai
Years:
2001–2006
Models:
Coupe (RD)
Variants:
2.0 Turbo
View Source
Hyundai PT‑2019
Make:
Hyundai
Years:
2002–2004
Models:
Elantra GT (limited markets)
Variants:
2.0T
View Source
Hyundai ETK Doc. H-G4EK-TC-2002
Identification Guidance

Locate the engine code stamped on the front timing cover near the crankshaft pulley (Hyundai TIS G4EK‑TC‑E133). The 7th VIN digit is 'T' for turbo variants. Early turbos (pre-2004) have a single oil return line; post-2004 units feature a dual-line oil/coolant return. Critical differentiation from G4GC: G4EK-TC is SOHC with turbo; G4GC is DOHC naturally aspirated. Turbocharger and ECU are unique to this application and not interchangeable with other Hyundai engines (TSB‑01‑G4EK‑TC‑05).

Identification Details

Evidence:

Hyundai TIS Doc. G4EK‑TC‑E133

Location:

Stamped on front timing cover near crankshaft pulley (Hyundai TIS G4EK‑TC‑E133).

Visual Cues:

  • Pre-2004: Single oil return line on turbo
  • 2004+: Dual oil/coolant return lines, revised intercooler piping
Turbocharger Warning

Issue:

Early turbo housings prone to oil coking and bearing seizure after hard driving due to inadequate oil drainage.

Evidence:

Hyundai TSB‑01‑G4EK‑TC‑05

Recommendation:

Allow 30-second idle cooldown after spirited driving; upgrade to revised turbo oil return kit per TSB if applicable.

Common Reliability Issues - HYUNDAI G4EK-TC

The G4EK-TC's primary reliability risk is turbocharger bearing failure due to oil coking under high thermal loads, with elevated incidence in track-day or mountain-road use. Hyundai TSB‑01‑G4EK‑TC‑05 notes a significant rise in turbo seizure after 80,000 km in pre‑2004 engines, while UK DVSA data shows higher-than-average mechanical advisories for turbo-related oil leaks in 2001–2003 Coupe models. Extended oil change intervals and immediate shutdown after hard driving accelerate turbo degradation, making cooldown discipline and oil quality critical.

Turbocharger bearing seizure
Symptoms: Whining or grinding from turbo, blue smoke on deceleration, loss of boost, oil in intercooler pipes.
Cause: Oil coking in turbo center housing due to insufficient drain flow and immediate engine shutdown after high-load operation.
Fix: Replace turbocharger with updated unit featuring improved oil return; install revised oil line kit per TSB; enforce post-drive cooldown routine.
Timing belt tensioner failure
Symptoms: Squealing from front cover, irregular idle, engine misfire, or sudden stoppage.
Cause: Rubber-damped tensioner degrades under under-bonnet heat in high-output application.
Fix: Replace entire timing belt kit with OEM tensioner and idlers every 60,000 km; inspect water pump simultaneously.
Intercooler hose detachment
Symptoms: Sudden loss of power, boost leak whistling, limp mode.
Cause: Original silicone hoses lack reinforced clamping; boost pressure pulses cause gradual disconnection.
Fix: Replace with OEM-revised intercooler hoses featuring metal crimped ends; verify all clamps are torqued to specification.
Knock sensor faults under load
Symptoms: Reduced power, pinging/knocking sound, DTC P0325, conservative ignition timing.
Cause: Low-octane fuel or carbon buildup increases pre-ignition risk; knock sensor triggers safety derate.
Fix: Use 98 RON premium fuel; decarbonize combustion chambers; replace knock sensor if out of calibration per diagnostic protocol.
Research Basis

Analysis derived from Hyundai technical bulletins (2001–2006) and UK DVSA failure statistics (2010–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about HYUNDAI G4EK-TC

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Research Resources

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Last Updated: 16 August 2025

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