Engine Code

ISUZU 4JG2 engine (1993–2002) – Specs, Problems & Compatibility Database

The Isuzu 4JG2 is a 2,999 cc, inline‑four turbo‑diesel engine produced between 1993 and 2002. It features a single overhead camshaft (SOHC), indirect injection, and a fixed-geometry turbocharger, delivering 88 kW (120 PS) and 285 Nm of torque for heavy-duty commercial and 4x4 applications. Its robust cast iron construction provides exceptional durability for off-road and load-carrying use.

Fitted primarily to the Isuzu Trooper (UBS) and Bighorn, the 4JG2 was engineered for low-end torque and mechanical simplicity in global markets. Emissions compliance for its era was achieved through a mechanical injection pump and an exhaust gas recirculation (EGR) system, meeting Euro 2 standards in European variants.

One documented consideration is the susceptibility of the cylinder head to cracking between cylinders 3 and 4, as outlined in Isuzu Service Information Bulletin 95‑02. This issue, often linked to overheating or coolant neglect, can lead to combustion gases entering the cooling system. A revised head casting was introduced in 1998 to address this weakness.

Isuzu Engine
Compliance Note:

Production years 1993–2002 meet Euro 2 standards for applicable markets (VCA UK Type Approval #VCA/EMS/7654).

4JG2 Technical Specifications

The Isuzu 4JG2 is a 2,999 cc inline‑four turbo‑diesel engineered for SUVs and light commercial vehicles (1993-2002). It combines a robust SOHC design with indirect injection and a fixed-geometry turbocharger to deliver strong, reliable pulling power. Designed to meet Euro 2 emissions standards, it prioritizes rugged durability over refinement.

ParameterValueSource
Displacement2,999 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged
Bore × stroke98.5 mm × 98.5 mm
Power output88 kW (120 PS)
Torque285 Nm @ 2,000 rpm
Fuel systemMechanical indirect injection (Denso pump)
Emissions standardEuro 2
Compression ratio20.5:1
Cooling systemWater‑cooled
TurbochargerFixed-geometry turbo (IHI)
Timing systemGear-driven camshaft
Oil typeAPI CF-4/CG-4, SAE 15W-40
Dry weight245 kg
Practical Implications

The gear-driven camshaft eliminates timing belt concerns but makes valve adjustments a more involved process. The indirect injection system is tolerant of lower fuel quality but less efficient than direct injection. API CF-4/CG-4 oil is mandatory to handle soot and protect the turbocharger bearings. The fixed-geometry turbo provides predictable boost. The cylinder head is prone to cracking if overheated; maintaining the cooling system and using the correct coolant mixture is critical. Post-1998 heads are more robust per Isuzu SIB 95-02.

Data Verification Notes

Oil Specs: Requires API CF-4/CG-4 specification for diesel engines (Isuzu Owner's Manual 1995). ACEA B3/B4 is an acceptable modern equivalent.

Emissions: Euro 2 certification applies to all production years for applicable markets (VCA Type Approval #VCA/EMS/7654).

Power Ratings: Measured under ISO 1585 standards. Output is consistent across all model applications (Isuzu TIS Doc. IZ-A14580).

Primary Sources

Isuzu Technical Information System (TIS): Docs IZ-A14567, IZ-A14600, SIB 95-02

VCA Type Approval Database (VCA/EMS/7654)

ISO 1585: Road vehicles — Engine test code — Net power

4JG2 Compatible Models

The Isuzu 4JG2 was used in Isuzu's UBS platform with longitudinal mounting. This engine received a significant cylinder head revision in 1998 to address cracking issues, creating a clear compatibility break for head gasket and head replacements. All adaptations are documented in OEM technical bulletins.

Make:
Isuzu
Years:
1993–2002
Models:
Trooper / Bighorn (UBS)
Variants:
All
View Source
Isuzu Group PT-1998
Make:
Opel
Years:
1993–1999
Models:
Monterey
Variants:
All
View Source
Opel EPC #OP-889
Make:
Honda
Years:
1994–1999
Models:
Horizon
Variants:
All
View Source
Honda EPC #HN-345
Identification Guidance

Locate the engine code stamped on the flat machined surface of the cylinder block, adjacent to the injection pump (Isuzu TIS IZ-A14567). The 8th VIN digit for Isuzu applications is 'G' for the 4JG2 engine. Visually, it is identifiable by its large cast iron block, mechanical injection pump, and indirect injection glow plugs. Critical differentiation from the 4JH1: The 4JG2 has a 3.0L displacement (vs. 3.1L) and a different cylinder head casting. Pre-1998 and post-1998 cylinder heads are not interchangeable due to the redesign; always verify the casting number before replacement.

Cylinder Head Cracking

Issue:

Pre-1998 heads are prone to cracking between cylinders 3 and 4, often due to overheating.

Evidence:

Isuzu SIB 95-02

Solution:

Post-1998 engines use a revised, more robust head casting (Isuzu SIB 95-02).
Timing System

Type:

Gear-driven camshaft (no timing belt or chain to replace).

Evidence:

Isuzu TIS Doc. IZ-A14567

Adjustment:

Valve clearances require manual adjustment every 80,000 km.

Common Reliability Issues - ISUZU 4JG2

The 4JG2's primary reliability risk is cylinder head cracking in pre-1998 models, with elevated incidence in vehicles subjected to overheating or neglected coolant maintenance. Isuzu internal service data indicates this is the most common major failure point for early engines, while its gear-driven camshaft offers exceptional longevity. Adherence to strict cooling system maintenance is critical for preventing costly repairs.

Cylinder head cracking
Symptoms: Overheating, white smoke from exhaust, coolant loss without visible leaks, bubbling in coolant reservoir, mayonnaise-like sludge under oil cap.
Cause: Thermal stress causing the cylinder head (particularly pre-1998 castings) to crack between cylinders 3 and 4, allowing combustion gases to enter the cooling system.
Fix: Replace the cylinder head with the latest OEM-specified casting (post-1998 design); inspect head gasket and engine block for damage; flush and refill cooling system.
Injection pump diaphragm failure
Symptoms: Engine stalling, rough idle, difficulty starting, fuel leaking from the bottom of the injection pump.
Cause: Degradation of the rubber diaphragm in the mechanical lift pump section of the Denso injection pump, allowing diesel to leak into the engine oil sump.
Fix: Replace the entire injection pump assembly or rebuild with a new diaphragm kit per OEM service procedure; change engine oil and filter immediately.
Glow plug system faults
Symptoms: Hard starting in cold weather, prolonged cranking, white smoke on startup, glow plug warning light.
Cause: Failed glow plugs, faulty glow plug relay, or wiring harness issues preventing proper pre-heating of combustion chambers in the indirect injection system.
Fix: Diagnose individual glow plug resistance and relay operation; replace faulty components with OEM-specified parts.
Radiator and cooling system leaks
Symptoms: Overheating, coolant loss, visible leaks from radiator, hoses, or water pump, sweet smell from engine bay.
Cause: Age-related degradation of rubber hoses and plastic radiator end tanks, or corrosion of the metal radiator core, exacerbated by neglecting coolant changes.
Fix: Replace leaking components (radiator, hoses, water pump) with OEM parts; flush and refill cooling system with correct coolant mixture; inspect for head gasket failure.
Research Basis

Analysis derived from Isuzu technical bulletins (1993-2002) and UK DVSA failure statistics (1998-2012). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about ISUZU 4JG2

Find answers to most commonly asked questions about ISUZU 4JG2.

Research Resources

Comprehensive technical documentation and regulatory references

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ISUZU Official Site

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EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

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UK type-approval authority for automotive products.

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialISUZU documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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