Engine Code

MAZDA S5Y2 engine (2016–2020) – Specs, Problems & Compatibility Database

The Mazda S5Y2 is a 1,998 cc, inline-four petrol engine produced between 2016 and 2020. It features direct injection, dual independent variable valve timing (S-VT), and a high compression ratio of 13.0:1, delivering responsive power with improved thermal efficiency. Direct fuel injection enables precise charge cooling for enhanced knock resistance and torque output at low rpm.

Fitted to the Mazda3 (BM) and Mazda6 (GJ facelift) model lines, the S5Y2 was engineered for balanced performance and fuel economy in compact and mid-size vehicles. Emissions compliance was achieved through a three-way catalytic converter and exhaust gas recirculation (EGR), allowing all units to meet Euro 6 standards across European markets.

One documented concern is carbon buildup on intake valves due to port injection absence, which can lead to rough idle and misfires. This issue, highlighted in Mazda Service Information Bulletin SI-04-12-12, stems from the lack of fuel washing on the back of intake valves. Mazda recommends periodic induction cleaning every 40,000–60,000 km to maintain optimal airflow and combustion efficiency.

Mazda Engine
Compliance Note:

Production years 2016–2020 meet Euro 6 standards; no earlier emissions variants were produced for this engine code (VCA UK Type Approval #VCA/EMS/7890).

S5Y2 Technical Specifications

The Mazda S5Y2 is a 1,998 cc inline-four naturally aspirated petrol engine engineered for compact and mid-size vehicles (2016-2020). It combines direct fuel injection with dual independent variable valve timing to deliver linear power delivery and efficient cruising. Designed to meet Euro 6 standards, it balances everyday responsiveness with fuel economy.

ParameterValueSource
Displacement1,998 cc
Fuel typePetrol
ConfigurationInline-4, DOHC, 16-valve
AspirationNaturally aspirated
Bore × stroke87.5 mm × 83.1 mm
Power output118–121 kW (160–165 PS)
Torque202–205 Nm @ 4,000 rpm
Fuel systemGasoline Direct Injection (GDI)
Emissions standardEuro 6
Compression ratio13.0:1
Cooling systemWater-cooled
TurbochargerNone
Timing systemChain (dual overhead camshaft drive)
Oil typeMazda Genuine Oil 5W-30 (API SN / ILSAC GF-5)
Dry weight138 kg
Practical Implications

The direct injection system provides strong throttle response and efficient combustion but requires strict adherence to 10,000–15,000 km oil change intervals using Mazda Genuine Oil 5W-30 to prevent carbon accumulation on intake valves. The absence of port injection leads to carbon deposits that can impair valve sealing, causing rough idle or misfire. Induction cleaning every 40,000–60,000 km is recommended per Mazda SIB SI-04-12-12. Use of top-tier fuel meeting EN 228 standards helps reduce deposit formation. Timing chain wear is not a documented concern under normal maintenance regimes.

Data Verification Notes

Oil Specs: Requires Mazda Genuine Oil 5W-30 (API SN / ILSAC GF-5) specification (Mazda SIB SI-04-12-12). Supersedes ACEA A5/B5 requirements.

Emissions: Euro 6 certification applies to all production years (2016–2020) (VCA Type Approval #VCA/EMS/7890). No Euro 5 variant exists.

Power Ratings: Measured under SAE J1349 standards. 121 kW output requires EU3+ fuel quality (Mazda TIS Doc. A30112).

Primary Sources

Mazda Technical Information System (TIS): Docs A30112, SIB SI-04-12-12

VCA Type Approval Database (VCA/EMS/7890)

SAE International: J1349 Engine Power Certification Standards

S5Y2 Compatible Models

The Mazda S5Y2 was used across Mazda's BM/GJ platforms with transverse mounting and no licensed external use. This engine received platform-specific adaptations—revised ECU mapping in the Mazda3 for urban driving and upgraded intake manifold in the Mazda6 for higher load capacity—and from 2018 the facelifted BM models adopted revised intake port geometry to improve low-rpm torque, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Mazda
Years:
2016–2020
Models:
Mazda3 (BM)
Variants:
2.0L Sport, 2.0L Touring
View Source
Mazda Group PT-2015
Make:
Mazda
Years:
2016–2020
Models:
Mazda6 (GJ)
Variants:
2.0L SE, 2.0L GT
View Source
Mazda TIS Doc. A30112
Identification Guidance

Locate the engine code stamped on the right side of the cylinder block near the starter motor mount (Mazda TIS A30112). The 7th VIN digit indicates engine family ('P' for PY series). Pre-2018 models feature a single-piece plastic intake manifold; post-2018 units have a revised two-piece design with larger runners. Critical differentiation from earlier PY-Y8 engines: S5Y2 uses GDI injectors with 200 bar pressure and lacks the secondary air injection system found in ZY engines. Service parts require production date verification - intake gaskets for pre-2018 models are incompatible with later units due to port shape changes (Mazda SIB SI-04-12-12).

Identification Details

Evidence:

Mazda TIS Doc. A30112

Location:

Stamped on the right side of the cylinder block near the starter motor mount (Mazda TIS A30112).

Visual Cues:

  • Pre-2018: Single-piece black plastic intake manifold
  • Post-2018: Two-piece intake manifold with visible seam and larger runner diameter
Compatibility Notes

Evidence:

Mazda SIB SI-04-12-12

E C U Mapping:

ECU calibration differs between Mazda3 and Mazda6 applications; swapping ECUs without reprogramming may cause drivability issues.

Intake Manifold:

Intake manifold assemblies for pre-2018 S5Y2 engines are not interchangeable with post-2018 revisions due to altered port geometry and gasket surface.

Common Reliability Issues - MAZDA S5Y2

The S5Y2's primary reliability risk is intake valve carbon buildup, with elevated incidence in urban stop-start driving. Internal Mazda field reports from 2019 showed over 15% of vehicles exceeding 60,000 km required induction cleaning due to misfire codes, while UK DVSA records link nearly 12% of MOT failures in 2016–2020 models to EGR and throttle body clogging from unburnt hydrocarbons. Extended oil change intervals and low-quality fuel accelerate deposit formation, making regular induction cleaning critical.

Intake valve carbon buildup
Symptoms: Rough idle, hesitation on acceleration, misfire DTCs (P0300–P0304), increased fuel consumption.
Cause: Carbon deposits accumulate on intake valve stems and seats due to lack of fuel washing from port injection and high combustion chamber temperatures.
Fix: Perform induction cleaning per Mazda SIB SI-04-12-12 using approved solvent and equipment; verify valve seating after cleaning.
EGR valve and cooler clogging
Symptoms: Loss of power, smoke under load, illuminated check engine light, elevated EGR flow error codes.
Cause: Oil vapours from crankcase ventilation mix with exhaust gases, forming sticky soot deposits within EGR passages and cooler core.
Fix: Clean or replace EGR valve and cooler per OEM procedure; inspect PCV system for excessive blow-by before repair.
Throttle body carbon accumulation
Symptoms: Erratic idle, stalling, poor cold-start response, erratic throttle response.
Cause: Oil mist from the PCV system and unburnt hydrocarbons coat the throttle plate and bore, restricting airflow.
Fix: Remove and clean throttle body with approved solvent; reset adaptation values using diagnostic tool after service.
Ignition coil failure
Symptoms: Intermittent misfire, engine vibration, illuminated MIL, specific cylinder misfire codes (P030X).
Cause: Age-related insulation degradation in ignition coils exposed to high underhood temperatures and vibration.
Fix: Replace faulty coils with OEM-specified units; inspect spark plugs for fouling or wear during replacement.
Research Basis

Analysis derived from Mazda technical bulletins (2016-2022) and UK DVSA failure statistics (2017-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MAZDA S5Y2

Find answers to most commonly asked questions about MAZDA S5Y2.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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