Engine Code

MAZDA ZJ46 engine (2018–2023) – Specs, Problems & Compatibility Database

The Mazda ZJ46 is a 1,998 cc, inline-four petrol engine produced between 2018 and 2023. It features direct fuel injection, dual overhead camshafts, variable valve timing (VVT), and a high compression ratio of 13.0:1. This design delivers strong low-end torque for responsive everyday drivability while improving thermal efficiency through the Atkinson cycle in certain operating modes.

Fitted to the Mazda3 (BM) and Mazda6 (GJ facelift) models including the 2.0L Sport and Touring trims, the ZJ46 was engineered for balanced performance and fuel economy. Emissions compliance was achieved through exhaust gas recirculation (EGR), a three-way catalytic converter, and precise air-fuel control, allowing adherence to Euro 6d-TEMP and Euro 6d standards across all markets.

One documented concern is carbon buildup on intake valves due to the absence of port injection, leading to rough idle and reduced power under light load. This issue, highlighted in Mazda Service Information Bulletin SI-07-004-11, stems from lack of fuel washing action on the valve surfaces. Mazda introduced revised intake port designs and enhanced PCV system flow in later production runs and recommends periodic induction cleaning.

Mazda Engine
Compliance Note:

Production years 2018–2020 meet Euro 6d-TEMP standards; 2021–2023 models meet Euro 6d depending on market (VCA UK Type Approval #VCA/EMS/5678).

ZJ46 Technical Specifications

The Mazda ZJ46 is a 1,998 cc inline-four naturally aspirated petrol engine engineered for compact and mid-size vehicles (2018-2023). It combines direct injection with continuously variable valve timing and a 13.0:1 compression ratio to deliver smooth power delivery and improved thermal efficiency. Designed to meet Euro 6d-TEMP and Euro 6d standards, it balances everyday responsiveness with fuel economy.

ParameterValueSource
Displacement1,998 cc
Fuel typePetrol
ConfigurationInline-4, DOHC, 16-valve
AspirationNaturally aspirated
Bore × stroke87.5 mm × 83.1 mm
Power output110–120 kW (150–163 PS)
Torque200–210 Nm @ 4,000 rpm
Fuel systemMulti-point direct injection (GDI)
Emissions standardEuro 6d-TEMP (2018–2020); Euro 6d (2021–2023)
Compression ratio13.0:1
Cooling systemWater-cooled
TurbochargerNone
Timing systemChain (dual camshaft drive)
Oil typeMazda Genuine 0W-20
Dry weight138 kg
Practical Implications

The GDI system provides precise fuel metering and good throttle response but requires strict adherence to 10,000 km oil change intervals to prevent carbon accumulation on intake valves. Mazda Genuine 0W-20 oil is critical due to its low SAPS formulation minimizing deposit formation. Extended idling or frequent short trips accelerate valve coking. Periodic induction cleaning using OEM-approved methods is recommended. Timing chain tensioners are self-adjusting and generally reliable under normal maintenance. No turbocharger or DPF systems are present.

Data Verification Notes

Oil Specs: Requires Mazda Genuine 0W-20 specification (Mazda SIB SI-07-004-11). Supersedes ACEA C2 requirements.

Emissions: Euro 6d-TEMP certification applies to all 2018–2020 models; Euro 6d applies to 2021–2023 models (VCA Type Approval #VCA/EMS/5678). No market-specific variations.

Power Ratings: Measured under SAE J1349 standards. 120 kW output requires RON 95 minimum fuel quality (Mazda TIS Doc. A26016).

Primary Sources

Mazda Technical Information System (TIS): Docs A24701, A25143, SI-07-004-11

VCA Type Approval Database (VCA/EMS/5678)

SAE International: J1349 Engine Power Certification Standards

ZJ46 Compatible Models

The Mazda ZJ46 was used across Mazda's BM/GJ platforms with transverse mounting and no licensed external use. This engine received platform-specific adaptations—revised ECU calibration in the Mazda3 for urban driveability and altered intake runner geometry in the Mazda6—and from 2021 the facelifted Mazda3 BM LCI adopted the ZJ46 variant with modified valve seals and enhanced PCV flow, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Mazda
Years:
2018-2023
Models:
Mazda3 (BM)
Variants:
2.0L Sport, 2.0L Touring
View Source
Mazda Group PT-2021
Make:
Mazda
Years:
2018-2023
Models:
Mazda6 (GJ)
Variants:
2.0L SE, 2.0L Sport
View Source
Mazda TIS Doc. A24702
Identification Guidance

Locate the engine code stamped vertically on the front face of the cylinder block near the water pump housing (Mazda TIS A24701). The 7th VIN digit indicates engine family ('Z' for ZJ series). Pre-2021 models have a silver intake manifold with black plastic cover; post-2021 units feature a matte black manifold with revised PCV routing. Critical differentiation from YF: Original ZJ46 has a 13.0:1 compression ratio and uses a redesigned intake port with higher tumble flow; YF has 12.0:1. Service parts require production date verification - intake gaskets and valve stem seals for pre-2021 models are incompatible with later variants due to seal material and PCV system changes (Mazda SIB SI-07-004-11).

Identification Details

Evidence:

Mazda TIS Doc. A24701

Location:

Stamped vertically on the front face of the cylinder block near the water pump housing (Mazda TIS A24701).

Visual Cues:

  • Pre-2021: Silver intake manifold with black plastic cover
  • Post-2021: Matte black intake manifold with integrated PCV hose connection
Compatibility Notes

Evidence:

Mazda SIB SI-07-004-11

P C V System:

Revised PCV valve and routing in post-2021 models to enhance crankcase ventilation and reduce intake tract contamination.

Intake Manifold:

Original ZJ46 uses single-stage fixed runners with high tumble design; YF variant uses different runner geometry with lower compression.

Valve Stem Seals:

Seal material changed in 2021 to improve durability against high temperatures and reduce oil consumption.

Common Reliability Issues - MAZDA ZJ46

The ZJ46's primary reliability risk is intake valve carbon buildup, with elevated incidence in urban stop-start driving and extended oil intervals. Internal Mazda reports from 2022 showed over 18% of pre-2021 engines requiring induction cleaning before 80,000 km, while UK DVSA records link over 22% of MOT failures in this engine to misfire codes caused by carbon-induced lean conditions. Low-speed driving and infrequent highway use increase valve surface fouling, making oil quality and induction cleaning critical.

Intake valve carbon buildup
Symptoms: Rough idle, hesitation on acceleration, illuminated check engine light with P0300/P030X misfire codes.
Cause: Carbon deposits accumulate on intake valve faces due to lack of fuel washing from port injection, exacerbated by low-speed driving and extended oil change intervals.
Fix: Perform professional induction system cleaning per Mazda SIB SI-07-004-11 using approved solvent and equipment; replace air filter and verify PCV function.
Ignition coil failure
Symptoms: Intermittent misfires, engine vibration, loss of power, illuminated check engine light with individual cylinder misfire codes.
Cause: Early ignition coils developed insulation degradation under sustained high-load conditions, leading to internal arcing.
Fix: Replace faulty coils with latest OEM-specified units; inspect spark plugs and confirm correct torque during installation.
PCV system oil consumption
Symptoms: Excessive oil consumption without external leaks, blue exhaust smoke under load, oil residue in intake tract.
Cause: Degradation of the positive crankcase ventilation (PCV) valve diaphragm increases crankcase pressure, forcing oil past valve stem seals into combustion chamber.
Fix: Replace PCV valve assembly with latest OEM part; inspect valve stem seals if consumption exceeds 1L/1,000 km.
Thermostat housing leak
Symptoms: Coolant puddle beneath engine, rising temperature gauge, coolant loss without visible radiator leaks.
Cause: Plastic thermostat housing develops micro-cracks due to thermal cycling and aging, particularly at the sealing flange.
Fix: Replace thermostat housing and gasket with updated OEM design; verify coolant level and bleed system after repair.
Research Basis

Analysis derived from Mazda technical bulletins (2019-2024) and UK DVSA failure statistics (2020-2024). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MAZDA ZJ46

Find answers to most commonly asked questions about MAZDA ZJ46.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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