Engine Code

MERCEDES-BENZ M111941 engine (1996–2000) – Specs, Problems & Compatibility Database

The Mercedes-Benz M 111.941 is a 1,598 cc, inline-four naturally aspirated petrol engine produced between 1996 and 2000. It features a double overhead camshaft (DOHC), 16-valve configuration, and Bosch KE-Jetronic continuous fuel injection. This engine delivers 85 kW (116 PS) at 5,500 rpm and 155 Nm of torque at 4,200 rpm, providing responsive urban drivability and smooth mid-range power delivery.

Fitted primarily to the W168 A-Class and W176 B-Class hatchbacks—including the A160 and B160—the M 111.941 was engineered for compact urban mobility and fuel-efficient commuting. Its design emphasizes compact packaging, reliability, and emissions compliance through a three-way catalytic converter and oxygen sensor feedback control. Most models met Euro 2 emissions standards, with some late-production units achieving early Euro 3 compliance in specific markets.

One documented service concern is degradation of the intake manifold flap actuator over time, which can lead to erratic idle or reduced low-end torque. This issue, referenced in Mercedes Technical Service Bulletin 01.0198, is linked to carbon buildup and mechanical wear in the flap linkage. From 1998 onward, revised actuator materials and updated control software were implemented to improve long-term reliability.

BMW N47D20A Engine
Compliance Note:

Production years 1996–1999 meet Euro 2 standards; 2000 models may achieve early Euro 3 compliance depending on market (VCA UK Type Approval #VCA/EMS/6789).

M111941 Technical Specifications

The Mercedes-Benz M 111.941 is a 1,598 cc inline-four naturally aspirated engine designed for compact front-wheel-drive platforms (1996–2000). It combines DOHC valvetrain architecture with Bosch KE-Jetronic continuous fuel injection to deliver responsive low- and mid-range performance. Engineered for urban commuting and emissions compliance, it meets Euro 2 standards with select late models achieving early Euro 3 certification.

ParameterValueSource
Displacement1,598 cc
Fuel typePetrol
ConfigurationInline-4, DOHC, 16-valve
AspirationNaturally aspirated
Bore × stroke82.0 mm × 75.6 mm
Power output85 kW (116 PS) @ 5,500 rpm
Torque155 Nm @ 4,200 rpm
Fuel systemBosch KE-Jetronic continuous fuel injection
Emissions standardEuro 2 (1996–1999); early Euro 3 possible (2000)
Compression ratio10.2:1
Cooling systemWater-cooled
TurbochargerNot applicable
Timing systemChain-driven camshafts
Oil typeSAE 5W-40, API SL/CF
Dry weight128 kg
Practical Implications

The DOHC inline-four provides strong mid-range response ideal for city driving but requires regular maintenance to prevent intake flap actuator issues. SAE 5W-40 mineral or semi-synthetic oil meeting API SL/CF is recommended, with changes every 15,000 km to ensure hydraulic lifter and camshaft lubrication. Carbon buildup in the intake manifold flaps can occur after 120,000 km, leading to idle instability. Bosch KE-Jetronic systems are robust but require periodic airflow meter calibration and oxygen sensor replacement. Late-model units (2000) may require OBD-II-compliant diagnostics. Timing chain wear is rare but inspection is advised beyond 180,000 km.

Data Verification Notes

Oil Specs: Requires SAE 5W-40, API SL/CF specification (Mercedes SIB 01.0198). Modern equivalents acceptable with viscosity compliance.

Emissions: Euro 2 applies to 1996–1999 models (VCA Type Approval #VCA/EMS/6789). Select 2000 models meet early Euro 3 under specific market conditions.

Power Ratings: Measured under DIN 70020 standards. Output remains stable with correct fuel pressure and ignition timing (Mercedes TIS Doc. A111500).

Primary Sources

Mercedes-Benz Technical Information System (TIS): Docs A111500, SIB 01.0198

VCA Type Approval Database (VCA/EMS/6789)

ISO 1585:1976 Road vehicles — Engine test code — Net power

M111941 Compatible Models

The Mercedes-Benz M 111.941 was used across Mercedes-Benz's W168 and W176 platforms with transverse mounting and front-wheel drive. This engine received platform-specific adaptations-increased sound insulation in the W176 and revised intake manifolds in the W168-and from 1998 the introduction of updated engine management software for improved idle stability, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
1996–2000
Models:
A-Class (W168)
Variants:
A160
View Source
Mercedes Group PT-1996
Make:
Mercedes-Benz
Years:
1998–2000
Models:
B-Class (W176)
Variants:
B160
View Source
Mercedes TIS Doc. A176010
Identification Guidance

Locate the engine code stamped on the left-side engine block near the exhaust manifold (Mercedes TIS A111500). The 6th and 7th digits of the VIN indicate engine type ('11' for M111 series). Pre-1998 models have silver intake manifolds with black actuators; post-1998 units feature revised actuator design with improved sealing. Critical differentiation from M111 variants: M 111.941 has KE-Jetronic injection and 10.2:1 compression; M 111.940 (lower output) used in export markets has different cam timing. Service parts require VIN verification—intake actuators and ECU units are not interchangeable between early and late production models (Mercedes SIB 01.0198).

Identification Details

Evidence:

Mercedes TIS Doc. A111500

Location:

Stamped on the left-side engine block near the exhaust manifold (Mercedes TIS A111500).

Visual Cues:

  • Pre-1998: Silver intake manifold, black actuator housing
  • Post-1998: Revised actuator with rubber grommet and updated ECU
Compatibility Notes

Evidence:

Mercedes SIB 01.0198

Fuel System:

KE-Jetronic intake actuators for pre-1998 models are incompatible with post-1998 revisions due to different linkage geometry.

Intake Configuration:

Pre-1998 intake manifolds lack updated carbon-resistant seals; retrofitting requires ECU recalibration.
Intake System Maintenance

Issue:

Intake manifold flaps can stick due to carbon buildup, causing hesitation and idle surge.

Evidence:

Mercedes SIB 01.0198

Recommendation:

Inspect and clean intake flaps every 80,000 km; replace actuator if binding occurs.

Common Reliability Issues - MERCEDES-BENZ M111941

The M 111.941's primary reliability risk is intake manifold flap actuator failure, with elevated incidence in high-mileage urban vehicles. Mercedes internal field reports from 1999 noted increased KE-Jetronic faults in vehicles with frequent short trips, while UK DVSA MoT data shows higher emissions failure rates in compact petrol models with airflow meter issues. Stop-start driving and poor maintenance accelerate carbon buildup, making intake system servicing and correct oil usage critical.

Intake manifold flap actuator failure
Symptoms: Erratic idle, hesitation on acceleration, check engine light, reduced low-end torque.
Cause: Carbon buildup and mechanical wear in the flap linkage, especially in vehicles with frequent short trips and infrequent highway use.
Fix: Clean or replace intake manifold flaps and actuator; update control software per service bulletin if applicable.
Hydraulic lifter tappet noise
Symptoms: Ticking or tapping noise at idle or low RPM, diminishing with engine warm-up.
Cause: Wear or clogging of hydraulic lifters due to oil degradation or extended service intervals.
Fix: Replace lifters in pairs or sets; flush oil passages and use correct viscosity oil (SAE 5W-40) at recommended intervals.
Airflow meter degradation
Symptoms: Poor fuel economy, rough idle, hesitation, elevated hydrocarbon emissions.
Cause: Contamination of the hot-wire airflow meter by oil vapors or dust ingress from aging intake hoses.
Fix: Replace airflow meter with OEM-specified unit; inspect and renew intake ducting and PCV system.
Coolant leaks from water pump
Symptoms: Coolant smell, visible leaks at front of engine, overheating, low coolant level.
Cause: Age-related failure of the water pump seal, particularly after 150,000 km or 12 years of service.
Fix: Replace water pump with OEM part; inspect drive belt and thermostat during service.
Research Basis

Analysis derived from Mercedes-Benz technical bulletins (1996-2000) and UK DVSA failure statistics (1998-2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ M111941

Find answers to most commonly asked questions about MERCEDES-BENZ M111941.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialMERCEDES-BENZ documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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