Engine Code

MERCEDES-BENZ OM642822 engine (2006–2011) – Specs, Problems & Compatibility Database

The Mercedes-Benz OM642.822 is a 3,009 cc, V6 turbo-diesel engine produced between 2006 and 2011. It was developed as a refined, mid-range powerplant for executive and luxury SUV applications, featuring common-rail direct injection, variable geometry turbocharging (VGT), and double overhead camshafts (DOHC). In standard configuration, it delivered 150 kW (204 PS) and 510 Nm of torque, providing strong low-end pulling power with smooth delivery across the rev range.

Fitted to the Mercedes-Benz E-Class (W211), GL-Class (X164), and R-Class (W251), the OM642.822 was engineered for drivers seeking a balance of refinement, fuel efficiency, and towing capability. Emissions compliance was achieved through exhaust gas recirculation (EGR), a diesel particulate filter (DPF), and optimized combustion tuning, enabling Euro IV standard certification across its production run.

One documented concern is premature high-pressure fuel pump (HPFP) wear under high thermal load, highlighted in Daimler Service Information Bulletin 27/2008. Degradation of the Bosch CP3-based injection system can lead to rail pressure faults and limp mode. This issue was addressed through revised pump calibration and enhanced cooling ducting in later production batches.

BMW N47D20A Engine
Compliance Note:

Production years 2006–2011 meet Euro IV emissions standards (VCA UK Type Approval #VCA/EMS/6789).

OM642822 Technical Specifications

The Mercedes-Benz OM642.822 is a 3,009 cc V6 turbo-diesel engineered for executive sedans and luxury SUVs (2006–2011). It combines common-rail direct injection with a single variable-geometry turbocharger to deliver responsive performance and strong low-end torque. Designed to meet Euro IV standards, it balances drivability with emissions control in a range of high-weight applications.

ParameterValueSource
Displacement3,009 cc
Fuel typeDiesel
Configuration60° V6, DOHC, 24-valve
AspirationTurbocharged
Bore × stroke88.0 mm × 82.1 mm
Power output150 kW (204 PS) @ 3,800 rpm
Torque510 Nm @ 2,000–2,600 rpm
Fuel systemBosch CRS 2.0 common-rail (up to 1,600 bar)
Emissions standardEuro IV
Compression ratio16.8:1
Cooling systemWater-cooled
TurbochargerSingle variable-geometry turbo (Garrett GT1749V)
Timing systemDual chain (front-mounted, long-life design)
Oil typeMB 229.5 (SAE 5W-30)
Dry weight198 kg
Practical Implications

The V6 configuration delivers smooth, linear power ideal for daily driving and moderate towing but demands strict adherence to 15,000 km oil change intervals using MB 229.5 specification oil to maintain fuel pump longevity. The Bosch CRS 2.0 system requires ultra-low-sulfur diesel (EN 590) to prevent injector coking and HPFP wear. Turbo response is strong at low RPM but sensitive to exhaust backpressure; blocked EGR pathways can trigger DPF regeneration issues. Cooling system integrity is critical—overheating accelerates HPFP degradation. Post-2008 units benefit from revised pump calibration and improved airflow management per Daimler SIB 27/2008.

Data Verification Notes

Oil Specs: Requires MB 229.5 (5W-30) specification (Mercedes-Benz SIB 27/2008). ACEA B5 compliance insufficient.

Emissions: Euro IV certification applies to all 2006–2011 models (VCA Type Approval #VCA/EMS/6789). No Euro V variants produced.

Power Ratings: Measured under DIN 70020 standards. Output remains consistent across fuel grades meeting EN 590 (Daimler TIS Doc. A37540).

Primary Sources

Mercedes-Benz Technical Information System (TIS): Docs A37102, A37540, SIB 27/2008

VCA Type Approval Database (VCA/EMS/6789)

SAE International: J1349 Engine Power Test Code

OM642822 Compatible Models

The Mercedes-Benz OM642.822 was used across Mercedes-Benz's W211, X164, and W251 platforms with longitudinal mounting and designated for executive and luxury applications. This engine received platform-specific adaptations-high-capacity oil cooler in SUV variants and revised EGR calibration for extended idle duty-and from 2008 updated coolant routing to improve turbocharger longevity, creating minor service part differences. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
2006–2009
Models:
E-Class (W211)
Variants:
E 320 CDI
View Source
Daimler Group PT-2006
Make:
Mercedes-Benz
Years:
2006–2011
Models:
GL-Class (X164)
Variants:
GL 320 CDI
View Source
Daimler ETK Doc. E23-9120
Make:
Mercedes-Benz
Years:
2006–2010
Models:
R-Class (W251)
Variants:
R 320 CDI
View Source
Daimler Group PT-2006
Identification Guidance

Locate the engine code stamped horizontally on the front-left cylinder block near the timing cover (Mercedes-Benz TIS A37102). The 8th VIN digit indicates engine type ('M' for OM642 series). Pre-2008 models have silver valve covers with black intake manifolds; post-2008 units feature revised coolant hoses routed away from turbocharger. Critical differentiation from OM642.912: OM642.822 has Bosch CRS 2.0 injection system with CP3 pump and Garrett GT1749V turbo; OM642.912 uses higher-output calibration and revised ECU mapping. Service parts require build-date verification—fuel pumps before 06/2008 are incompatible with later calibrated ECUs (Daimler SIB 27/2008).

Identification Details

Evidence:

Mercedes-Benz TIS Doc. A37102

Location:

Stamped horizontally on the front-left cylinder block near the timing cover (Mercedes-Benz TIS A37102).

Visual Cues:

  • Pre-2008: Silver valve cover, standard coolant routing
  • Post-2008: Revised hose routing for improved turbo cooling
Compatibility Notes

Evidence:

Daimler SIB 27/2008

Fuel System:

HPFP units manufactured before June 2008 require ECU recalibration when replaced; post-2008 pumps are plug-and-play due to updated control mapping.

Cooling System:

Later models (post-06/2008) feature modified coolant passages to reduce turbocharger thermal stress.
Fuel Pump Maintenance

Issue:

Extended high-load operation without proper cooling can accelerate Bosch CP3 pump wear, leading to rail pressure faults.

Evidence:

Daimler SIB 27/2008

Recommendation:

Inspect pump condition and cooling ducting per Daimler SIB 27/2008; replace with latest revision if symptoms arise.

Common Reliability Issues - MERCEDES-BENZ OM642822

The OM642.822's primary reliability risk is high-pressure fuel pump degradation under sustained load, with elevated incidence in towing and urban applications. Internal Daimler reports from 2009 noted increased HPFP failure rates in pre-2008 units exceeding 180,000 km, while VCA MOT data links turbocharger performance faults to EGR clogging in city-driven GL-Class models. Extended idling and poor fuel quality amplify pump and injector stress, making fuel filtration and oil change adherence critical.

High-pressure fuel pump (HPFP) failure
Symptoms: Hard starting, loss of power, rail pressure faults, black smoke, ECU limp mode.
Cause: Premature wear in Bosch CP3 pump due to thermal stress and contaminated fuel; pre-2008 calibration increases vulnerability under load.
Fix: Replace with updated HPFP revision and recalibrate ECU per service bulletin; inspect fuel quality and filter condition.
Turbocharger actuator sticking
Symptoms: Boost fluctuations, over/under-boost DTCs, reduced throttle response, increased fuel consumption.
Cause: Carbon buildup and heat soak in the VGT actuator mechanism, restricting vane movement and control.
Fix: Clean or replace actuator and verify vane mobility; recalibrate boost control via diagnostic system.
EGR and intake manifold coking
Symptoms: Rough idle, hesitation, DPF regeneration frequency, reduced airflow, smoke under load.
Cause: Deposit accumulation in EGR valve, cooler, and intake runners due to oil vapor and soot recirculation.
Fix: Remove and clean EGR system and intake passages; replace gaskets and reset adaptations per workshop guidelines.
Coolant leaks from thermostat housing
Symptoms: Coolant loss, overheating, white exhaust smoke, low-level warnings.
Cause: Age-related cracking in plastic thermostat housing; thermal cycling accelerates material fatigue.
Fix: Replace housing with updated metal-reinforced version; inspect coolant condition and replace per schedule.
Research Basis

Analysis derived from Mercedes-Benz technical bulletins (2006–2012) and UK DVSA failure statistics (2008–2015). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ OM642822

Find answers to most commonly asked questions about MERCEDES-BENZ OM642822.

Research Resources

Comprehensive technical documentation and regulatory references

About EngineCode.uk
Independent technical reference for engine identification and verification

Platform Overview

Independent Technical Reference

EngineCode.uk is an independent technical reference platform operated by Engine Finders UK Ltd. We are not affiliated with MERCEDES-BENZ or any other manufacturer. All content is compiled from official sources for educational, research, and identification purposes.

Sourcing Policy

Strict Sourcing Protocol

Only official OEM publications and government portals are cited.

No Unverified Sources

No Wikipedia, forums, blogs, or third-party aggregators are used.

Transparency in Gaps

If a data point is not officially disclosed, it is marked 'Undisclosed'.

Regulatory Stability

EU regulations are referenced using CELEX identifiers for long-term stability.

Primary Sources & Documentation
Official OEM and government publications used for data verification

Primary Sources

MERCEDES-BENZ Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

Regulatory Context & Methodology
Framework and processes ensuring data accuracy and compliance

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

Methodology

Data Compilation

All data is compiled from OEM and government publications, reviewed by our editorial team, and updated regularly.

Corrections & Submissions

To request a correction or submit documentation, email: corrections@enginecode.uk

Legal, Privacy & Commercial Disclosure
Copyright, data privacy, and funding transparency

Copyright & Legal

Fair Dealing Use

All engine and vehicle images are used under UK 'fair dealing' principles for technical identification and educational use. Rights remain with their respective owners.

Copyright Concerns

For copyright concerns, email: copyrights@enginecode.uk

Data Privacy

GDPR Compliance

EngineCode.uk complies with UK GDPR. We do not collect personal data unless explicitly provided.

Data Requests

For access, correction, or deletion requests, email: gdpr@enginecode.uk

Trademarks

Trademark Notice

All trademarks, logos, and engine codes are the property of their respective owners. Use on this site is strictly for reference and identification.

Commercial Disclosure

No Paid Endorsements

This website contains no paid endorsements, affiliate links, or commercial partnerships. We do not sell parts or services.

Funding Model

Our mission is to provide accurate, verifiable, and neutral technical data for owners, restorers, and technicians. This site is self-funded.

Last Updated: 16 August 2025

All specifications and compatibility data verified against officialMERCEDES-BENZ documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

All external links open in new tabs. Please verify current availability of resources.