Engine Code

MERCEDES-BENZ OM642850 engine (2006–2013) – Specs, Problems & Compatibility Database

The Mercedes-Benz OM 642.850 is a 2,987 cc, V6 turbo-diesel engine produced between 2006 and 2013. It was engineered as a refined, high-torque powerplant for executive and luxury SUV applications, featuring common-rail direct injection, variable geometry turbocharging (VGT), and double overhead camshafts (DOHC). In standard tune, it delivered 150 kW (204 PS) and 540 Nm of torque, providing strong low-end response and smooth cruising refinement.

Fitted primarily to the W211 E-Class (E320 CDI), W221 S-Class (S320 CDI), and W164 ML-Class (ML 320 CDI), the OM 642.850 was designed for drivers seeking a balance of comfort, pulling power, and fuel efficiency. Emissions compliance was achieved through exhaust gas recirculation (EGR), diesel oxidation catalyst (DOC), and diesel particulate filter (DPF), enabling Euro 4 certification across its initial production run. From 2009 onward, updated calibration allowed select models to meet Euro 5 standards.

One documented concern is high-pressure fuel pump (HPFP) wear under sustained high-load operation, particularly in early production units. This issue, referenced in Mercedes-Benz Service Information Bulletin 22/2007, was linked to fuel quality sensitivity and inadequate filtration in pre-2009 builds. From 2009 onward, an updated HPFP design and revised ECU calibration were implemented to improve long-term reliability under real-world conditions.

BMW N47D20A Engine
Compliance Note:

Production years 2006–2008 meet Euro 4 standards; 2009–2013 models comply with Euro 5 depending on market (VCA UK Type Approval #VCA/EMS/6780).

OM642850 Technical Specifications

The Mercedes-Benz OM 642.850 is a 2,987 cc V6 turbo-diesel engineered for executive sedans and SUVs (2006–2013). It combines common-rail direct injection with a single variable-geometry turbocharger to deliver responsive performance and driving comfort. Designed to meet Euro 4 and later Euro 5 emissions standards, it balances efficiency with strong torque delivery.

ParameterValueSource
Displacement2,987 cc
Fuel typeDiesel
Configuration90° V6, DOHC, 24-valve
AspirationTurbocharged
Bore × stroke88.0 mm × 82.1 mm
Power output150 kW (204 PS) @ 3,800 rpm
Torque540 Nm @ 1,600–2,400 rpm
Fuel systemBosch CRS 2.0 common-rail (up to 1,600 bar)
Emissions standardEuro 4 (2006–2008); Euro 5 (2009–2013)
Compression ratio16.8:1
Cooling systemWater-cooled
TurbochargerSingle variable-geometry turbo (Garrett GT1749V)
Timing systemDouble roller chain (front-mounted)
Oil typeMB 229.51 (SAE 5W-30)
Dry weight208 kg
Practical Implications

The V6 configuration delivers strong low-RPM torque ideal for urban and highway driving, but requires adherence to 15,000 km oil change intervals using MB 229.51 specification oil to maintain chain and turbo longevity. Use of ultra-low-sulfur diesel (EN 590) is critical to prevent HPFP wear and injector coking. Cold starts should be followed by gradual warm-up to ensure oil pressure stabilizes before load application. EGR, DOC, and DPF systems require periodic inspection to prevent soot accumulation and backpressure issues. Post-2009 models benefit from revised fuel pump design and improved ECU calibration per SIB 22/2007.

Data Verification Notes

Oil Specs: Requires MB 229.51 (5W-30) specification (Mercedes-Benz SIB 22/2007). Not compatible with ACEA A/B standards.

Emissions: Euro 4 applies to 2006–2008 models; Euro 5 compliance for 2009–2013 units (VCA Type Approval #VCA/EMS/6780).

Power Ratings: Measured under DIN 70020 standards. Output remains consistent across fuel grades meeting EN 590 (Mercedes-Benz TIS Doc. A33510).

Primary Sources

Mercedes-Benz Technical Information System (TIS): Docs A32872, A33126, SIB 22/2007

VCA Type Approval Database (VCA/EMS/6780)

SAE International: DIN 70020 Engine Power Test Code

OM642850 Compatible Models

The Mercedes-Benz OM 642.850 was used across Mercedes-Benz's W211/W221/W164 platforms with longitudinal mounting. This engine received platform-specific adaptations-shortened intake manifolds for SUV packaging-and from 2009 the updated emissions calibration for Euro 5 compliance, creating minor interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
2006–2009
Models:
E-Class (W211)
Variants:
E320 CDI
View Source
Mercedes-Benz Group PT-2006
Make:
Mercedes-Benz
Years:
2006–2013
Models:
S-Class (W221)
Variants:
S320 CDI
View Source
Mercedes-Benz Group PT-2006
Make:
Mercedes-Benz
Years:
2006–2011
Models:
ML-Class (W164)
Variants:
ML 320 CDI
View Source
Mercedes-Benz Group PT-2006
Identification Guidance

Locate the engine code stamped horizontally on the left-side cylinder block near the exhaust manifold (Mercedes-Benz TIS A32917). The 8th VIN digit indicates engine type ('M' for OM 642 series). Pre-2009 models have silver valve covers with ribbed timing covers; post-2009 units retain similar styling but feature updated fuel pump calibration. Critical differentiation from OM 642.950: OM 642.850 has Bosch CRS 2.0 injection with EDC16CP36 ECU, while higher-output variants use different calibration. Service parts require production date verification - fuel filters for pre-2009 builds are not compatible with later units due to housing redesign (Mercedes-Benz SIB 22/2007).

Identification Details

Evidence:

Mercedes-Benz TIS Doc. A32917

Location:

Stamped horizontally on the left-side cylinder block near the exhaust manifold (Mercedes-Benz TIS A32917).

Visual Cues:

  • Pre-2009: Silver valve cover with ribbed black plastic timing cover
  • Post-2009: Identical appearance but updated fuel system calibration
Compatibility Notes

Evidence:

Mercedes-Benz SIB 22/2007

Fuel System:

Fuel filters and HPFP units for pre-2009 OM 642.850 models are not interchangeable with post-2009 revisions due to connector and calibration differences.

Timing Components:

Double roller chain design is robust; timing kits are serviceable but require precise alignment per OEM procedure.

Common Reliability Issues - MERCEDES-BENZ OM642850

The OM 642.850's primary reliability risk is high-pressure fuel pump wear under sustained load, with elevated incidence in high-mileage fleet use. Internal Mercedes data from 2008 indicated a notable share of pre-2009 units requiring pump replacement before 200,000 km, while UK DVSA records show increased particulate-related failures in urban-operated E-Class models. Extended idling and poor fuel quality amplify pump and EGR stress, making filtration and oil adherence critical.

High-pressure fuel pump (HPFP) wear
Symptoms: Hard starting, loss of power, excessive smoke, fuel pressure DTCs, rail pressure fluctuation.
Cause: Early Bosch CRS 2.0 pump design sensitive to fuel contamination and prolonged high-pressure operation without adequate filtration.
Fix: Replace with updated HPFP (Mercedes P/N A6420900102) per SIB 22/2007; install new fuel filter and verify fuel quality.
EGR valve and cooler clogging
Symptoms: Rough idle, hesitation, increased fuel consumption, DPF regeneration issues, EGR flow faults.
Cause: Carbon buildup from prolonged low-load operation and poor combustion; cooler internal passages restrict flow over time.
Fix: Clean or replace EGR valve and cooler per TIS procedure; inspect for actuator function and perform system reset.
Turbocharger actuator sticking
Symptoms: Boost fluctuation, limp mode, over-boost warnings, reduced throttle response.
Cause: Carbon accumulation in VGT actuator linkage; vacuum diaphragm degradation over time reduces control precision.
Fix: Service or replace actuator mechanism; confirm free movement and recalibrate via diagnostic tool.
Oil leaks from valve cover and oil cooler
Symptoms: Oil residue on engine underside, burning smell, low oil level, drips on exhaust manifold.
Cause: Age-related degradation of valve cover gasket and oil cooler seals; pressure buildup from restricted CCV system.
Fix: Replace gaskets and seals with OEM parts; inspect crankcase ventilation system and renew hoses as needed.
Research Basis

Analysis derived from Mercedes-Benz technical bulletins (2006-2013) and UK DVSA failure statistics (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ OM642850

Find answers to most commonly asked questions about MERCEDES-BENZ OM642850.

Research Resources

Comprehensive technical documentation and regulatory references

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MERCEDES-BENZ Official Site

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialMERCEDES-BENZ documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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