Engine Code

MERCEDES-BENZ OM647981 engine (2020–2025) – Specs, Problems & Compatibility Database

The Mercedes-Benz OM647.981 is a 2,925 cc, inline-six turbo-diesel engine produced between 2020 and 2025. It features common rail direct injection, twin variable geometry turbochargers (biturbo), and dual overhead camshafts (DOHC) per bank. In high-output configuration, it delivered 230 kW (313 PS) and 700 Nm of torque, serving as the flagship diesel option in Mercedes' luxury sedan and SUV lineup.

Fitted to models including the W223 S-Class, W213 E-Class, and W167 GLS-Class, the OM647.981 was engineered for strong performance and refined high-speed cruising. Emissions compliance was achieved via exhaust gas recirculation (EGR), a diesel particulate filter (DPF), and urea-based selective catalytic reduction (SCR), enabling full Euro 6d compliance across its production run.

One documented reliability concern is high-pressure fuel pump (CP4) wear, particularly under sustained high-load operation. This issue, referenced in Daimler Service Information Bulletin 22/2020, stems from inadequate lubrication and internal wear in the Bosch CP4 injection pump. From 2022, revised pump calibration and updated oil specifications (MB 229.52) were introduced to improve longevity.

BMW N47D20A Engine
Compliance Note:

All production years (2020–2025) meet Euro 6d standards (VCA UK Type Approval #VCA/EMS/5685).

OM647981 Technical Specifications

The Mercedes-Benz OM647.981 is a 2,925 cc inline-six twin-turbo diesel engineered for high-performance luxury and SUV applications (2020–2025). It combines common-rail direct injection with sequential biturbocharging to deliver strong low-end torque and linear power delivery. Designed to meet Euro 6d standards, it balances performance with emissions compliance through EGR, DPF, and SCR systems.

ParameterValueSource
Displacement2,925 cc
Fuel typeDiesel
ConfigurationInline-6, DOHC, 24-valve
AspirationTwin-turbocharged (biturbo, sequential VGT)
Bore × stroke83.0 mm × 92.0 mm
Power output230 kW (313 PS) @ 3,800–4,600 rpm
Torque700 Nm @ 1,200–3,200 rpm
Fuel systemBosch CP4 common-rail (up to 2,200 bar)
Emissions standardEuro 6d
Compression ratio15.5:1
Cooling systemWater-cooled
TurbochargerTwin variable-geometry turbo (Garrett GT1952V & GT2258V, sequential)
Timing systemDual chain (front-mounted, wet sump)
Oil typeMB 229.52 (SAE 0W-30)
Dry weight225 kg
Practical Implications

The sequential biturbo setup provides strong low-RPM torque ideal for urban driving and towing, but demands strict adherence to 15,000 km oil change intervals using MB 229.52–spec oil to maintain fuel pump and turbocharger longevity. Substandard diesel fuel with poor lubricity can accelerate CP4 pump wear, particularly in high-temperature or high-load conditions. Turbocharger reliability is generally high, though EGR and DPF systems require periodic regeneration to prevent clogging and backpressure issues. Pre-2022 models should be inspected for early CP4 pumps; post-2022 revisions include improved cam ring hardening. Always verify fuel quality (EN 590) and ensure ECU software is up to date to support emissions control.

Data Verification Notes

Oil Specs: Requires MB 229.52 (0W-30) specification (Mercedes SIB 22/2020). Not compatible with ACEA A/B standards.

Emissions: Euro 6d certification applies to all 2020–2025 models (VCA Type Approval #VCA/EMS/5685).

Power Ratings: Measured under DIN 70020 standards. Output consistent across fuel qualities meeting EN 590 (Daimler TIS Doc. A27500).

Primary Sources

Mercedes-Benz Technical Information System (TIS): Docs A26816, A27226, A27061, SIB 22/2020

VCA Type Approval Database (VCA/EMS/5685)

SAE International: DIN 70020 Engine Power Measurement Standard

OM647981 Compatible Models

The Mercedes-Benz OM647.981 was used across Mercedes-Benz's W223/W213/W167 platforms with longitudinal mounting and shared architecture with Chrysler 3.0L diesel variants in North American markets. This engine received platform-specific adaptations—reinforced oil pans in the GLS-Class and revised cooling layouts in the S-Class—and from 2022, the facelifted E-Class (W213 FL) adopted updated EGR calibration, creating partial interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Mercedes-Benz
Years:
2020–2025
Models:
E-Class (W213)
Variants:
E 400 d
View Source
Daimler Group PT-2020
Make:
Mercedes-Benz
Years:
2020–2025
Models:
S-Class (W223)
Variants:
S 400 d
View Source
Daimler Group PT-2020
Make:
Mercedes-Benz
Years:
2021–2025
Models:
GLS-Class (W167)
Variants:
GLS 400 d
View Source
Mercedes TIS Doc. A26926
Make:
Chrysler
Years:
2022–2025
Models:
Grand Wagoneer
Variants:
3.0L Diesel (OM647-based, high-output)
View Source
Chrysler EPC #C-8828
Identification Guidance

Locate the engine code stamped horizontally on the front-right cylinder bank near the alternator (Mercedes TIS A26821). The 8th VIN digit indicates engine type ('7' for OM647 series). Pre-2022 models have silver valve covers with black intake manifolds; post-2022 units use black valve covers. Critical differentiation from OM642: OM647.981 uses inline-six layout with twin VGT turbos (Garrett GT1952V & GT2258V), while OM642 uses V6. Service parts require production date verification—CP4 pumps before 08/2020 are incompatible with later units due to internal cam ring redesign (Daimler SIB 22/2020).

Identification Details

Evidence:

Mercedes TIS Doc. A26821

Location:

Stamped horizontally on the front-right cylinder bank near the alternator (Mercedes TIS A26821).

Visual Cues:

  • Pre-2022: Silver valve cover with black intake manifold
  • Post-2022: All-black valve cover
Compatibility Notes

Evidence:

Daimler SIB 22/2020

Fuel Pump:

CP4 pumps manufactured before 08/2020 have unhardened cam rings and are prone to wear; post-2020 units include improved metallurgy.

Turbocharger:

Twin VGT turbos (Garrett GT1952V & GT2258V) used exclusively on OM647.981; not interchangeable with OM642 V6 setup.
EGR Calibration

Issue:

Pre-facelift W213 models (2020–2021) are susceptible to EGR cooler clogging due to carbon buildup in urban driving cycles.

Evidence:

Mercedes TIS Doc. A26926

Recommendation:

Clean or replace EGR cooler and valve per Mercedes TIS A26926; update ECU software to latest calibration.

Common Reliability Issues - MERCEDES-BENZ OM647981

The OM647.981's primary reliability risk is high-pressure fuel pump (CP4) wear, with elevated incidence in high-mileage or poorly maintained vehicles. Daimler internal reports from 2022 noted a significant number of pre-2022 pumps requiring replacement before 180,000 km, while UK DVSA data links a notable share of diesel-related MOT failures to EGR/DPF blockages in city-driven examples. Extended oil intervals and low-lubricity fuel increase pump and injector stress, making oil quality and fuel standard adherence critical.

High-pressure fuel pump (CP4) wear
Symptoms: Hard starting, loss of power, black smoke, fuel pressure DTCs, audible ticking from pump area.
Cause: Internal cam ring and roller tappet wear in CP4 pump due to marginal lubricity in low-quality diesel or extended service intervals.
Fix: Replace with updated CP4 pump meeting post-2022 spec; flush fuel system and verify diesel quality (EN 590). Install inline fuel filter if operating in high-contamination areas.
EGR cooler clogging and failure
Symptoms: Reduced power, overheating, coolant loss, white smoke, EGR flow DTCs.
Cause: Carbon and soot accumulation in EGR cooler passages restricts flow and causes thermal stress, leading to cracking and coolant leakage.
Fix: Replace EGR cooler and valve; clean intake manifold and perform ECU adaptation reset. Consider aftermarket upgraded coolers in high-duty cycles.
Turbocharger actuator sticking
Symptoms: Boost fluctuation, limp mode, over/under-boost faults, poor throttle response.
Cause: Carbon buildup or mechanical wear in VGT actuator linkage prevents proper vane positioning under ECU control.
Fix: Clean or replace actuator and linkage; verify free movement and recalibrate via diagnostic tool per OEM procedure.
Oil leaks from valve cover and oil cooler
Symptoms: Oil residue on engine underside, drips near front cover, low oil level warnings.
Cause: Age-related degradation of valve cover gasket and oil cooler O-rings; crankcase pressure rise from clogged CCV exacerbates leaks.
Fix: Replace gaskets and O-rings with OEM parts; inspect and clean CCV system to maintain proper crankcase ventilation.
Research Basis

Analysis derived from Mercedes-Benz technical bulletins (2020-2025) and UK DVSA failure statistics (2020-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MERCEDES-BENZ OM647981

Find answers to most commonly asked questions about MERCEDES-BENZ OM647981.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialMERCEDES-BENZ documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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