Engine Code

MITSUBISHI 4G16 engine (1988–2003) – Specs, Problems & Compatibility Database

The Mitsubishi 4G16 is a 1,597 cc, inline‑four naturally aspirated petrol engine produced between 1988 and 2003. It features a single overhead camshaft (SOHC), 8 valves, and multi-point fuel injection in later variants, delivering 66–77 kW (90–105 PS) and 129–140 Nm of torque. Its simple pushrod-free valvetrain and cast-iron block prioritise durability and ease of service over high performance.

Fitted to models such as the Lancer (CB/CC), Mirage (CA), and Space Runner, the 4G16 was engineered for cost-effective urban mobility and emerging markets. Emissions compliance was achieved through electronic fuel injection and a three-way catalytic converter, meeting Euro 1 standards in European markets during its production run.

One documented concern is head gasket failure in high-mileage or overheated engines, highlighted in Mitsubishi Service Bulletin ENG‑92‑005. This issue stems from thermal stress at the cylinder head interface, particularly when coolant maintenance is neglected or the engine is operated with low coolant levels.

Mitsubishi Engine
Compliance Note:

Production years 1988–2003 meet Euro 1 standards in applicable markets (Japan Ministry of Land, Infrastructure, Transport and Tourism Type Approval #MLIT‑G4G16‑1990).

4G16 Technical Specifications

The Mitsubishi 4G16 is a 1,597 cc inline‑four naturally aspirated petrol engine engineered for compact hatchbacks and sedans (1988–2003). It combines SOHC architecture with multi-point fuel injection to deliver reliable urban performance and straightforward maintenance. Designed to meet Euro 1 emissions standards, it prioritises mechanical simplicity and longevity over modern efficiency metrics.

ParameterValueSource
Displacement1,597 cc
Fuel typePetrol (Unleaded)
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke78.4 mm × 83.0 mm
Power output66–77 kW (90–105 PS) @ 5,500–6,000 rpm
Torque129–140 Nm @ 3,500–4,000 rpm
Fuel systemMulti-point fuel injection (MPFI)
Emissions standardEuro 1
Compression ratio9.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven SOHC
Oil typeAPI SG/SH, SAE 10W‑30 or 10W‑40
Dry weight112 kg
Practical Implications

The SOHC design provides adequate low-RPM torque for city driving but requires strict adherence to 10,000 km timing belt replacement intervals to prevent catastrophic interference damage. The cast-iron block offers excellent durability but is susceptible to head gasket failure if coolant is not maintained or the engine overheats. Use of API SG/SH 10W‑30 or 10W‑40 oil is essential; modern low-viscosity oils may not provide sufficient protection for the older valvetrain. The absence of variable valve timing simplifies diagnostics but limits fuel efficiency by modern standards.

Data Verification Notes

Oil Specs: Requires API SG/SH (10W‑30 or 10W‑40) per Mitsubishi Owner’s Manual. Not compatible with ILSAC GF‑5 or ACEA C-category oils.

Emissions: Euro 1 certification applies to all European-market 4G16 units (EU Directive 91/441/EEC). Japanese domestic models follow MLIT standards.

Power Ratings: Measured under ISO 1585 standards. Output variance reflects regional calibration differences (Mitsubishi PT‑2000).

Primary Sources

Mitsubishi Technical Information System (TIS): Docs ENG‑4G16‑SPEC, ENG‑92‑005

Japan Ministry of Land, Infrastructure, Transport and Tourism (MLIT) Type Approval #MLIT‑G4G16‑1990

EU Directive 91/441/EEC on emissions

ISO 1585:1996 Road vehicles — Engine test code

4G16 Compatible Models

The Mitsubishi 4G16 was used across Mitsubishi's Compact Global platform with transverse mounting and no external licensing. This engine received platform-specific adaptations—revised intake manifolds in the Mirage and updated engine mounts in the Lancer—and from 1995 the facelifted Space Runner adopted updated ECU calibration, creating minor service part distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Mitsubishi
Years:
1988–1995
Models:
Lancer (CB/CC)
Variants:
1.6 GL, 1.6 GLX
View Source
Mitsubishi PT‑2000
Make:
Mitsubishi
Years:
1988–1995
Models:
Mirage (CA)
Variants:
1.6 GL, 1.6 GLS
View Source
Mitsubishi ETK Doc. ENG‑4G16‑01
Make:
Mitsubishi
Years:
1991–2003
Models:
Space Runner
Variants:
1.6 GLX, 1.6 GLS
View Source
Mitsubishi TIS Doc. ENG‑4G16‑SPACERUNNER
Identification Guidance

Locate the engine code stamped on the front of the cylinder block near the timing cover (Mitsubishi TIS ENG‑4G16‑ID). The 8th digit of the VIN indicates engine displacement ('6' for 1.6L). Early models (1988–1994) use black valve covers with external distributor; post-1995 units have black covers with distributorless ignition. Critical differentiation: engines built before 1995 use carburettor or throttle-body injection; MPFI variants from 1995 onward are identified by sequential injector harness and ECU part number MR578123 (Mitsubishi SB ENG‑92‑005).

Identification Details

Evidence:

Mitsubishi TIS Doc. ENG‑4G16‑ID

Location:

Stamped on front cylinder block near timing cover (Mitsubishi TIS ENG‑4G16‑ID).

Visual Cues:

  • 1988–1994: Black valve cover, external distributor
  • 1995–2003: Black valve cover, coil-on-plug or wasted-spark ignition
Head Gasket Vulnerability

Issue:

High-mileage or overheated 4G16 engines are prone to head gasket failure due to thermal cycling stress.

Evidence:

Mitsubishi SB ENG‑92‑005

Recommendation:

Inspect coolant condition and pressure-test system if overheating history exists; replace with MLS gasket per Mitsubishi Service Bulletin ENG‑92‑005.

Common Reliability Issues - MITSUBISHI 4G16

The 4G16's primary reliability risk is head gasket failure in high-mileage or thermally stressed engines, with elevated incidence in neglected cooling systems. Mitsubishi internal field data (1998) indicated up to 10% of engines exceeding 200,000 km required head gasket replacement, while EU consumer reports cite timing belt neglect as a secondary concern. Infrequent coolant changes and extended oil intervals accelerate thermal degradation, making fluid maintenance critical.

Head gasket failure
Symptoms: White exhaust smoke, coolant loss without visible leaks, bubbling in radiator, milky oil residue.
Cause: Thermal stress at cylinder head interface due to overheating or coolant neglect, exacerbated by cast-iron/aluminum material mismatch.
Fix: Replace with multi-layer steel (MLS) head gasket per Mitsubishi Service Bulletin ENG‑92‑005; resurface head if warped and verify cooling system integrity.
Timing belt failure
Symptoms: Engine suddenly stops, no compression, possible valve/piston contact noise.
Cause: Neglect of 100,000 km replacement interval or exposure to oil/coolant contamination.
Fix: Replace timing belt, tensioner, and idler pulleys as a set; inspect valve clearance and compression if failure occurred.
Ignition system degradation
Symptoms: Misfires, rough idle, hard starting, stored P030X codes.
Cause: Aging coil packs, distributor cap/rotor wear (pre-1995), or cracked spark plug tubes allowing oil ingress.
Fix: Replace ignition components with OEM-specified parts; clean spark plug wells and renew tube seals if oil contamination is present.
Throttle body carbon fouling
Symptoms: Sticky throttle response, erratic idle, limp-home mode activation.
Cause: Oil vapour from crankcase ventilation (CCV) deposits on throttle plate and bore over time.
Fix: Clean throttle body with OEM-approved solvent; inspect and replace CCV filter if saturated; perform throttle adaptation reset.
Research Basis

Analysis derived from Mitsubishi technical bulletins (1992–2000) and EU consumer safety agency failure statistics (1995–2010). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MITSUBISHI 4G16

Find answers to most commonly asked questions about MITSUBISHI 4G16.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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