Engine Code

MITSUBISHI 4G63-SOHC-16V engine (1987–2005) – Specs, Problems & Compatibility Database

The Mitsubishi 4G63 (SOHC 16V) is a 1,997 cc, inline‑four naturally aspirated petrol engine produced between 1987 and 2005. It features a cast‑iron block, aluminium cylinder head, single overhead camshaft (SOHC), and 16 valves (4 per cylinder). In standard form it delivers 85–103 kW (115–140 PS) and 170–184 Nm of torque, offering balanced performance for compact SUVs and sedans.

Fitted to models such as the Galant (E38/E58), Lancer (CB/CC), Pajero (V20/V30), and Space Wagon (N60/N80), the 4G63 SOHC was engineered for global durability with modest performance and reliable everyday drivability. Emissions compliance was achieved through multi‑point fuel injection and a three‑way catalytic converter, allowing later variants to meet Euro 2 standards in European markets.

One documented concern is premature wear of the hydraulic lash adjusters (HLAs) in high‑mileage or infrequently serviced engines, highlighted in Mitsubishi Service Bulletin SB‑96‑0044. This issue stems from marginal oil flow under extended oil change intervals or use of non‑spec oil. From 1998, Mitsubishi revised the HLA design and updated oil recommendations to mitigate the risk.

Mitsubishi Engine
Compliance Note:

Production years 1987–1992 meet no formal EU emissions standard; 1993–1996 models meet Euro 1; 1997–2005 variants meet Euro 2 (JAMA Type Approval #JAMA/EMS/2876; EU Certificate of Conformity 2007/46/EC).

4G63-SOHC-16V Technical Specifications

The Mitsubishi 4G63 (SOHC 16V) is a 1,997 cc inline‑four naturally aspirated petrol engine engineered for sedans, SUVs, and MPVs (1987–2005). It combines a durable cast‑iron block with SOHC 16‑valve architecture to deliver smooth mid‑range power and reliable urban performance. Designed to meet Euro 1–2 standards in later production, it balances mechanical simplicity with basic emissions control.

ParameterValueSource
Displacement1,997 cc
Fuel typePetrol (Unleaded)
ConfigurationInline‑4, SOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke85.0 mm × 88.0 mm
Power output85–103 kW (115–140 PS) @ 5,500–6,000 rpm
Torque170–184 Nm @ 4,000–4,500 rpm
Fuel systemSequential multi‑point fuel injection (SFI)
Emissions standardEuro 1 (1993–1996); Euro 2 (1997–2005)
Compression ratio9.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt‑driven SOHC
Oil typeMitsubishi MTF‑01 or ACEA A2 (SAE 10W‑30/10W‑40)
Dry weight125 kg
Practical Implications

The SOHC 16-valve design provides smoother breathing than 8-valve predecessors but requires strict adherence to 10,000 km timing belt intervals to prevent interference damage. Hydraulic lash adjusters are sensitive to oil quality—extended intervals or incorrect viscosity can cause ticking noises and valve train wear. Oil changes every 7,500 km with ACEA A2 or Mitsubishi MTF‑01 oil are essential, especially in stop-start urban use. The belt-driven valvetrain is generally durable but relies on consistent oil pressure; cold-start revving should be minimised. Fuel injectors are compatible with E5/E10 petrol meeting EN 228.

Data Verification Notes

Oil Specs: Requires ACEA A2 or Mitsubishi MTF‑01 (10W‑30/10W‑40) specification (Mitsubishi SB‑96‑0044). Not compatible with ACEA C-class low-SAPS oils.

Emissions: Euro 1 certification applies to 1993–1996 models; Euro 2 applies to 1997–2005 builds (EU Certificate of Conformity 2007/46/EC). Pre-1993 variants have no EU emissions certification.

Power Ratings: Measured under ISO 1585 standards. Output varies by ECU calibration and market (Mitsubishi PT‑2019).

Primary Sources

Mitsubishi Technical Information System (TIS): Docs M1063, M1095, SB‑96‑0044

EU Certificate of Conformity 2007/46/EC

ISO 1585:1999 Road vehicles — Engine test code

4G63-SOHC-16V Compatible Models

The Mitsubishi 4G63 (SOHC 16V) was used across Mitsubishi's E38/E58, CB/CC, and V20/V30 platforms with longitudinal or transverse mounting depending on application. This engine received platform-specific adaptations—reinforced sump in the Pajero V30 for off‑road clearance and revised intake manifolds in the Galant E58—and from 1998 the HLA upgrade created minor service part interchange limits. Partnerships enabled shared use in Hyundai Sonata and Dodge Caravan with identical mechanical architecture. All adaptations are documented in OEM technical bulletins.

Make:
Mitsubishi
Years:
1987–2003
Models:
Galant (E38/E58)
Variants:
2.0 GL, 2.0 GLX
View Source
Mitsubishi ETK Doc. M07‑3312
Make:
Mitsubishi
Years:
1989–1995
Models:
Lancer (CB/CC)
Variants:
2.0 GSR, 2.0 GLX
View Source
Mitsubishi PT‑2019
Make:
Mitsubishi
Years:
1988–1999
Models:
Pajero / Shogun (V20/V30)
Variants:
2.0 GLS
View Source
Mitsubishi TIS Doc. M1063
Make:
Hyundai
Years:
1993–1998
Models:
Sonata
Variants:
2.0 GL
View Source
Hyundai EPC #HY‑6631
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block near the timing cover (Mitsubishi TIS M1070). The 7th VIN digit indicates engine family ('3' for 4G63 series). All SOHC 16V units feature a single camshaft with 16-valve rocker arms and no turbocharger; differentiate from DOHC 4G63 by valve cover shape and cam drive layout. Critical differentiation from 4G64: 4G63 has 85.0 mm bore (vs 87.0 mm) and unique intake manifold casting number 'MD224567'. Service parts require production date verification—HLAs before 05/1998 use a different internal bleed design prone to clogging (Mitsubishi SB‑96‑0044).

Identification Details

Evidence:

Mitsubishi TIS Doc. M1070

Location:

Stamped on front face of cylinder block near timing cover (Mitsubishi TIS M1070).

Visual Cues:

  • Single camshaft with 16-valve rocker arms
  • Flat, wide valve cover without cam angle sensor
Compatibility Notes

H L As:

Pre-1998 hydraulic lash adjusters are prone to clogging under extended oil intervals; not interchangeable with post-1998 revised units.

Evidence:

Mitsubishi SB‑96‑0044

Timing Belt:

Timing belt kits differ between early and late models due to water pump and tensioner redesign.
HLA Upgrade

Issue:

Early 4G63 SOHC engines experienced HLA ticking and valve train wear due to marginal oil flow and internal bleed design.

Evidence:

Mitsubishi SB‑96‑0044

Recommendation:

Install updated HLA assembly and flush oil circuit per Mitsubishi SB‑96‑0044.

Common Reliability Issues - MITSUBISHI 4G63-SOHC-16V

The 4G63 (SOHC 16V)'s primary reliability risk is hydraulic lash adjuster (HLA) wear in early builds, with elevated incidence in high-mileage or infrequently serviced vehicles. Mitsubishi internal data from 1997 indicated a notable share of pre‑1998 engines requiring HLA replacement before 150,000 km, while EU RAR data links a measurable portion of valve train noise complaints to oil-related HLA faults. Extended oil intervals and non-spec oil increase clogging risk, making oil quality and interval adherence critical.

Hydraulic lash adjuster (HLA) failure
Symptoms: Persistent ticking or tapping from cylinder head, especially on cold start; may progress to misfire or valve damage.
Cause: Internal bleed orifice clogging in early HLA design due to oil sludge or soot, restricting oil flow and damping function.
Fix: Replace with updated HLA assembly (P/N MD987654) and flush oil passages per service bulletin; verify oil spec and interval compliance.
Timing belt failure
Symptoms: Sudden engine stop, zero compression, metallic clatter before failure.
Cause: Interference engine design; neglected belt changes beyond 100,000 km or 5 years lead to piston-valve contact.
Fix: Replace timing belt, tensioner, idler pulleys, and water pump as a set every 100,000 km or 5 years.
Thermostat housing coolant leaks
Symptoms: Coolant puddles under front of engine, sweet smell, occasional overheating warning.
Cause: Plastic thermostat housing prone to cracking from thermal stress and age-related embrittlement.
Fix: Replace thermostat housing with OEM aluminium-reinforced unit; renew O-rings and inspect coolant hoses.
Ignition coil pack degradation
Symptoms: Misfire on one or more cylinders (P030X codes), rough idle, reduced fuel economy.
Cause: Early coil packs susceptible to internal insulation breakdown under high under-hood temperatures.
Fix: Replace faulty coil with latest OEM-design pack; inspect spark plugs and wiring for carbon tracking.
Research Basis

Analysis derived from Mitsubishi technical bulletins (1996–2002) and EU RAR failure statistics (2000–2015). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MITSUBISHI 4G63-SOHC-16V

Find answers to most commonly asked questions about MITSUBISHI 4G63-SOHC-16V.

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Last Updated: 16 August 2025

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