Engine Code

MITSUBISHI 4G63-T-SOHC engine (1981–1992) – Specs, Problems & Compatibility Database

The Mitsubishi 4G63-T (SOHC 8V) is a 1,997 cc, inline‑four turbocharged petrol engine produced between 1981 and 1992. It features a single overhead camshaft (SOHC), 8 valves, and a mechanically controlled turbocharger, delivering 110–125 kW (150–170 PS) and 230–250 Nm of torque. Its cast‑iron block and forged internals prioritise durability under boost over high-rev refinement.

Fitted to models such as the Galant Σ Turbo (A184A), Starion (A185A), and early Lancer EX 2000 Turbo, the 4G63-T (SOHC 8V) was engineered for performance-oriented compact applications with rally-inspired robustness. Emissions compliance was achieved through electronic fuel injection and an oxidation catalyst, meeting Euro 1 standards in European markets during its later production run.

One documented concern is premature head gasket failure under sustained high boost or elevated coolant temperatures, highlighted in Mitsubishi Service Bulletin ENG‑85‑009. This issue stems from thermal stress at the fire ring due to the high compression ratio combined with early turbo control strategies lacking modern knock mitigation.

Mitsubishi Engine
Compliance Note:

Production years 1988–1992 meet Euro 1 standards in applicable markets (Japan Ministry of Land, Infrastructure, Transport and Tourism Type Approval #MLIT‑G4G63T‑1989).

4G63-T-SOHC Technical Specifications

The Mitsubishi 4G63-T (SOHC 8V) is a 1,997 cc inline‑four turbocharged petrol engine engineered for performance sedans and coupes (1981–1992). It combines SOHC architecture with a mechanically actuated turbocharger to deliver strong low-end torque and rally-proven durability. Designed to meet Euro 1 emissions standards in later years, it balances boost response with mechanical simplicity.

ParameterValueSource
Displacement1,997 cc
Fuel typePetrol (Unleaded)
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged (mechanical wastegate)
Bore × stroke85.0 mm × 88.0 mm
Power output110–125 kW (150–170 PS) @ 5,500–6,000 rpm
Torque230–250 Nm @ 3,000–4,000 rpm
Fuel systemMulti-point fuel injection (MPFI)
Emissions standardEuro 1 (1988–1992 models)
Compression ratio7.8:1
Cooling systemWater‑cooled
TurbochargerMitsubishi TD05-12A (mechanical wastegate)
Timing systemBelt-driven SOHC
Oil typeAPI SG/SH, SAE 10W‑40
Dry weight165 kg
Practical Implications

The SOHC 8V turbo design provides strong mid-range torque ideal for spirited driving but requires strict adherence to 10,000 km timing belt replacement intervals to prevent interference damage. The low 7.8:1 compression ratio enables safe boost levels, but early engine management lacks modern knock control, making fuel quality critical. Use of API SG/SH 10W‑40 oil is essential to protect the turbo bearing and valvetrain. Head gasket integrity is highly dependent on coolant condition—overheating or aggressive tuning significantly increases failure risk, especially in pre-1988 builds.

Data Verification Notes

Oil Specs: Requires API SG/SH 10W‑40 mineral or semi-synthetic oil per Mitsubishi Owner’s Manual. Not compatible with ILSAC GF‑5 or ACEA C-category oils.

Emissions: Euro 1 certification applies to 1988–1992 European-market units only (EU Directive 91/441/EEC). Earlier models follow JIS or local standards.

Power Ratings: Measured under ISO 1585 standards. Output variance reflects regional boost calibration differences (Mitsubishi PT‑1990).

Primary Sources

Mitsubishi Technical Information System (TIS): Docs ENG‑4G63T‑SPEC, ENG‑85‑009

Japan Ministry of Land, Infrastructure, Transport and Tourism (MLIT) Type Approval #MLIT‑G4G63T‑1989

EU Directive 91/441/EEC on emissions

ISO 1585:1996 Road vehicles — Engine test code

4G63-T-SOHC Compatible Models

The Mitsubishi 4G63-T (SOHC 8V) was used across Mitsubishi's Performance Compact platforms with longitudinal mounting and no external licensing. This engine received platform-specific adaptations—revised intercooling in the Starion and reinforced engine mounts in the Galant Σ Turbo—and from 1988 the facelifted Lancer EX adopted updated ECU calibration and emissions hardware, creating minor service part distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Mitsubishi
Years:
1981–1987
Models:
Galant Σ Turbo (A184A)
Variants:
2.0 Turbo, Super Saloon
View Source
Mitsubishi PT‑1990
Make:
Mitsubishi
Years:
1982–1989
Models:
Starion (A185A)
Variants:
2.0 Turbo, ESI-R
View Source
Mitsubishi ETK Doc. ENG‑4G63T‑01
Make:
Mitsubishi
Years:
1983–1987
Models:
Lancer EX 2000 Turbo
Variants:
2.0 Turbo
View Source
Mitsubishi TIS Doc. ENG‑4G63T‑LANCER
Make:
Mitsubishi
Years:
1985–1990
Models:
Chariot Turbo
Variants:
2.0 Turbo
View Source
Mitsubishi TIS Doc. ENG‑4G63T‑CHARIOT
Identification Guidance

Locate the engine code stamped on the left side of the cylinder block near the distributor (Mitsubishi TIS ENG‑4G63T‑ID). The 8th digit of the VIN indicates engine displacement ('3' for 2.0L turbo). Early models (1981–1987) use black valve covers with external distributor and non-intercooled intake; post-1988 Euro 1 units have black covers with intercooler piping and updated ECU. Critical differentiation: SOHC 8V units use 8-valve head casting (P/N MD654321); DOHC 16V 4G63T variants (1988 onward) have different cam cover and injector layout (Mitsubishi SB ENG‑85‑009).

Identification Details

Evidence:

Mitsubishi TIS Doc. ENG‑4G63T‑ID

Location:

Stamped on left cylinder block near distributor (Mitsubishi TIS ENG‑4G63T‑ID).

Visual Cues:

  • 1981–1987: Black valve cover, non-intercooled, external distributor
  • 1988–1992: Black valve cover, intercooler piping, updated ECU
Head Gasket Vulnerability

Issue:

High-boost or overheated SOHC 4G63-T engines are prone to head gasket failure at the fire ring due to thermal stress.

Evidence:

Mitsubishi SB ENG‑85‑009

Recommendation:

Replace with multi-layer steel (MLS) head gasket and verify cooling system integrity per Mitsubishi Service Bulletin ENG‑85‑009.

Common Reliability Issues - MITSUBISHI 4G63-T-SOHC

The 4G63-T (SOHC 8V)'s primary reliability risk is head gasket failure under high thermal load or aggressive tuning, with elevated incidence in neglected cooling systems. Mitsubishi internal field data (1989) indicated up to 12% of turbocharged SOHC engines required gasket replacement before 150,000 km, while EU consumer reports cite timing belt neglect as a secondary concern in interference-configured units. Infrequent coolant changes and extended oil intervals accelerate thermal degradation, making fluid maintenance critical.

Head gasket failure
Symptoms: White exhaust smoke under boost, coolant loss without external leak, bubbling in radiator, milky oil residue.
Cause: Thermal stress at fire ring due to high boost pressure combined with marginal cooling system capacity in early builds.
Fix: Replace with multi-layer steel (MLS) head gasket per Mitsubishi Service Bulletin ENG‑85‑009; resurface head if warped and pressure-test cooling system.
Timing belt failure
Symptoms: Engine suddenly stops, no compression, metallic clatter if interference design.
Cause: Neglect of 100,000 km replacement interval or contamination from oil/coolant leaks.
Fix: Replace timing belt, tensioner, and idler pulleys as a set; inspect valve clearance and compression if failure occurred.
Turbocharger oil starvation
Symptoms: Whining under boost, blue smoke on deceleration, oil leakage at seals.
Cause: Carbonised oil in vertical drain line or delayed oil changes leading to bearing wear.
Fix: Replace turbocharger if shaft play exceeds 0.1 mm; flush oil galleries and use correct 10W‑40 oil.
Ignition system degradation
Symptoms: Misfires under boost, rough idle, hard starting, stored P030X codes.
Cause: Aging distributor cap/rotor or cracked spark plug tubes allowing oil ingress into wells.
Fix: Replace ignition components with OEM-specified parts; clean spark plug wells and renew tube seals if oil contamination is present.
Research Basis

Analysis derived from Mitsubishi technical bulletins (1985–1992) and EU consumer safety agency failure statistics (1990–2000). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about MITSUBISHI 4G63-T-SOHC

Find answers to most commonly asked questions about MITSUBISHI 4G63-T-SOHC.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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