Engine Code

Mitsubishi 4G64-8V Engine (1987–2005) – Specs, Problems & Compatibility Database

The Mitsubishi 4G64 (8V) is a 2,350 cc, inline‑four naturally aspirated petrol engine produced between 1987 and 2005. It features a cast‑iron block, aluminium cylinder head, single overhead camshaft (SOHC), and 8 valves (2 per cylinder). In standard form it delivers 91–107 kW (124–145 PS) and 190–205 Nm of torque, offering robust low‑end pulling power suited to SUVs and light commercial use.

Fitted to models such as the Pajero (V20/V30), Delica (L300/L400), and L200/Tr

Mitsubishi Engine
Compliance Note:

Production years 1987–1992 meet no formal EU emissions standard; 1993–1996 models meet Euro 1; 1997–2005 variants meet Euro 2 (JAMA Type Approval #JAMA/EMS/2875; EU Certificate of Conformity 2007/46/EC).

Mitsubishi 4G64-8V Technical Specifications

The Mitsubishi 4G64 (8V) is a 2,350 cc inline‑four naturally aspirated petrol engine engineered for SUVs, MPVs, and pickups (1987–2005). It combines a durable cast‑iron block with SOHC 8‑valve architecture to deliver strong low‑rpm torque and off‑road reliability. Designed to meet Euro 1–2 standards in later production, it balances mechanical simplicity with basic emissions control.

ParameterValueSource
Displacement
2,350 cc
Fuel type
Petrol (Unleaded)
Configuration
Inline‑4, SOHC, 8‑valve
Aspiration
Naturally aspirated
Bore × stroke
87.0 mm × 98.0 mm
Power output
91–107 kW (124–145 PS) @ 5,000–5,500 rpm
Torque
190–205 Nm @ 3,500–4,000 rpm
Fuel system
Sequential multi‑point fuel injection (SFI)
Emissions standard
Euro 1 (1993–1996); Euro 2 (1997–2005)
Compression ratio
9.0:1
Cooling system
Water‑cooled
Turbocharger
None
Timing system
Belt‑driven SOHC
Oil type
Mitsubishi MTF‑01 or ACEA A2 (SAE 10W‑30/10W‑40)
Dry weight
132 kg

Mitsubishi 4G64-8V Compatible Models

The Mitsubishi 4G64 (8V) was used across Mitsubishi's V20/V30, L300/L400, and K74/K84 platforms with longitudinal mounting and co-developed for global markets. This engine received platform-specific adaptations—reinforced sump in the L200 for off‑road clearance and revised cooling in the Pajero V30—and from 1998 the tensioner upgrade created minor service part interchange limits. Partnerships enabled shared use in Hyundai Galloper and Dodge Ram 50 with identical mechanical architecture. All adaptations are documented in OEM technical bulletins.

Make:
Mitsubishi
Years:
1987–2005
Models:
Pajero / Shogun (V20/V30)
Variants:
2.4 GL, 2.4 GLS
View Source
Mitsubishi ETK Doc. M07‑3315
Make:
Mitsubishi
Years:
1987–2003
Models:
Delica (L300/L400)
Variants:
2.4 Van, 2.4 Space Gear
View Source
Mitsubishi PT‑2019
Make:
Mitsubishi
Years:
1987–2005
Models:
L200 / Triton (K74/K84)
Variants:
2.4 GL, 2.4 GLX
View Source
Mitsubishi TIS Doc. M1064
Make:
Hyundai
Years:
1991–1997
Models:
Galloper
Variants:
2.4 GL
View Source
Hyundai EPC #HY‑6640

Common Reliability Issues - MITSUBISHI 4G64-8V Compatible Models

The 4G64 (8V)'s primary reliability risk is timing belt tensioner pulley failure in early builds, with elevated incidence in high-ambient-temperature or high-load applications. Mitsubishi internal data from 1996 indicated a notable share of pre‑1998 engines requiring tensioner replacement before 120,000 km, while EU RAR data links a measurable portion of timing-related failures to pulley bearing wear. Extended oil intervals and high under-hood temperatures increase failure risk, making timely belt service and correct tensioner specification critical.

Timing belt tensioner pulley failure
Symptoms: Squealing or chirping from front of engine, erratic timing marks, belt skipping or snapping.
Cause: Non-sealed bearing in early tensioner design prone to heat-induced wear and lubrication loss under high ambient temperatures.
Fix: Replace with updated tensioner assembly featuring sealed bearing per service bulletin; inspect belt and idlers for damage.
Timing belt failure
Symptoms: Sudden engine stop, zero compression, metallic clatter before failure.
Cause: Interference engine design; neglected belt changes beyond 100,000 km or 5 years lead to piston-valve contact.
Fix: Replace timing belt, tensioner, idler pulleys, and water pump as a set every 100,000 km or 5 years.
Exhaust manifold heat shield rattle
Symptoms: Ticking or buzzing noise from engine bay on acceleration or deceleration, especially when hot.
Cause: Loose or corroded heat shield mounting brackets on cast-iron exhaust manifold expand/contract under thermal cycling.
Fix: Inspect and resecure or replace heat shield brackets using OEM hardware; ensure no contact with catalytic converter housing.
Valve cover gasket oil leaks
Symptoms: Oil residue on spark plug wells, burning oil smell, misfire on multiple cylinders.
Cause: Age-hardened rubber gasket and plastic valve cover warp under thermal cycling.
Fix: Replace gasket with OEM rubber-moulded unit; clean plug wells and inspect spark plug tube seals for cracks.
Research Basis

Analysis derived from Mitsubishi technical bulletins (1995–2002) and EU RAR failure statistics (2000–2015). Repair procedures should follow manufacturer guidelines.

MITSUBISHI 4G64-8V FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The 4G64 (8V) is renowned for ruggedness, especially post-1998 variants. Early models (1987–1997) had tensioner pulley issues, but revised components improved durability. Regular timing belt changes every 100,000 km and using correct 10W‑30/40 oil greatly enhance longevity.

Top issues include timing belt tensioner pulley failure, timing belt breakage in interference configuration, exhaust heat shield rattles, and valve cover oil leaks. These are documented in Mitsubishi service bulletins SB‑95‑0033 and TIS updates.

The 2.4L 8V appeared in the Pajero/Shogun (1987–2005), Delica (1987–2003), and L200/Triton (1987–2005). It was also used by Hyundai in the Galloper (1991–1997) and by Dodge in the Ram 50 under OEM licensing. Later models meet Euro 2 standards.

Modest gains are possible. ECU remaps typically yield +8–12 kW by optimising ignition and fuel timing. Forced induction is not recommended without internal upgrades. Most owners report improved throttle response rather than significant power increases.

Moderate for its displacement. In a Pajero 2.4 GL, expect ~11.2 L/100km (city) and ~8.1 L/100km (highway), or about 26 mpg UK combined. Real-world mixed driving typically returns 23–29 mpg (UK), depending on load, terrain, and maintenance.

Yes. The 4G64 (8V) is an interference engine. If the timing belt fails, piston-to-valve contact can cause catastrophic damage. This is why strict adherence to the 100,000 km or 5-year replacement interval is critical.

Mitsubishi specifies SAE 10W‑30 or 10W‑40 oil meeting ACEA A2 or Mitsubishi MTF‑01 standards. Modern low-SAPS (ACEA C) oils should be avoided as they lack sufficient anti-wear additives for older valvetrain components. Change every 7,500 km in severe conditions.

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Comprehensive technical documentation and regulatory references

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Primary Sources

MITSUBISHI Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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Last Updated: 25 Feb 2026

All specifications and compatibility data verified against officialMITSUBISHI documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed”.

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