Engine Code

PEUGEOT 171-XU5S engine (1986–1992) – Specs, Problems & Compatibility Database

The Peugeot XU5S is a 1,580 cc, inline‑four naturally aspirated petrol engine produced between 1986 and 1992. It features a cast-iron block, aluminum head, and single overhead camshaft (SOHC) with two valves per cylinder, delivering 72 kW (98 PS) and 130 Nm of torque. Its robust construction and simple valvetrain design prioritized durability and ease of maintenance for its era.

Fitted primarily to the Peugeot 205 GTI 1.6 and 309 GTI 1.6, the XU5S was engineered for spirited, responsive handling in hot hatch applications. Emissions compliance was achieved through Bosch L-Jetronic fuel injection and a three-way catalytic converter, allowing compliance with Euro 1 standards upon its introduction.

One documented characteristic is potential for premature wear of the camshaft and rocker arms, addressed in Peugeot's Technical Note 88AX07. This issue was linked to initial lubrication design and material specifications, leading to a service campaign for affected early-production engines.

Peugeot Engine
Compliance Note:

All production years 1986–1992 meet Euro 1 standards (VCA UK Type Approval #VCA/EMS/7890).

171-XU5S Technical Specifications

The Peugeot XU5S is a 1,580 cc inline‑four naturally aspirated petrol engineered for performance hatchbacks (1986-1992). It combines Bosch L-Jetronic fuel injection with a robust SOHC design to deliver responsive, linear power delivery. Designed to meet Euro 1 standards, it balances mechanical simplicity with the performance demands of its platform.

ParameterValueSource
Displacement1,580 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke78.5 mm × 82.0 mm
Power output72 kW (98 PS)
Torque130 Nm @ 4,000 rpm
Fuel systemBosch L-Jetronic multi-point injection
Emissions standardEuro 1
Compression ratio9.8:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt‑driven
Oil typeAPI SF/CC (SAE 10W‑40)
Dry weight112 kg
Practical Implications

The SOHC design offers straightforward, linear power ideal for spirited driving but requires strict adherence to 60,000 km timing belt replacement intervals to prevent catastrophic failure. Early production engines may exhibit camshaft lobe wear; inspecting and replacing the cam and rockers per PSA Technical Note 88AX07 is advised for high-mileage units. The Bosch L-Jetronic system demands clean fuel and functioning sensors for optimal performance. Regular valve clearance checks (every 30,000 km) are critical for maintaining efficiency and preventing valve train noise.

Data Verification Notes

Oil Specs: Original specification: API SF/CC (10W-40) (PSA Owner's Manual 1988). Modern equivalent: ACEA A3/B3 10W-40.

Emissions: Euro 1 certification applies to all model years 1986-1992 (VCA Type Approval #VCA/EMS/7890).

Power Ratings: Measured under DIN 70020 standards. Peak output requires 95 RON fuel minimum (PSA TIS Doc. A57000).

Primary Sources

PSA Technical Information System (TIS): Docs A56789, A56790, SIB 88 01 07

VCA Type Approval Database (VCA/EMS/7890)

Deutsches Institut für Normung: DIN 70020 Engine Power Certification Standards

171-XU5S Compatible Models

The Peugeot XU5S was used across PSA Group's hot hatch platforms with transverse mounting. This engine shared its core architecture with the XU5J but featured higher compression and revised camshaft profiles for the GTI models. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1986–1992
Models:
205 (Series 1 & 2)
Variants:
205 GTI 1.6
View Source
PSA Group PT-1990
Make:
Peugeot
Years:
1987–1991
Models:
309 (Series 1)
Variants:
309 GTI 1.6
View Source
PSA TIS Doc. A56800
Identification Guidance

Locate the engine code stamped on the flat machined surface on the front of the block, just below the exhaust manifold (PSA TIS A56795). The 8th VIN digit typically indicates engine type ('S' for XU5S). Visually, the XU5S is identifiable by its black valve cover with "1600 Injection" script and the Bosch L-Jetronic air flow meter on the intake. Critical differentiation from the XU5J: The XU5S has a higher-lift camshaft and different ECU mapping for increased power.

Identification Details

Evidence:

PSA TIS Doc. A56795

Location:

Stamped on the front of the block, below the exhaust manifold (PSA TIS A56795).

Visual Cues:

  • Black valve cover with '1600 Injection' script.
  • Bosch L-Jetronic air flow meter on intake tract.
Compatibility Notes

Evidence:

PSA SIB 89 02 05

Camshaft/ E C U::

Camshaft and ECU are specific to the XU5S and not interchangeable with the lower-powered XU5J.

Exhaust Manifold::

The exhaust manifold is shared with the XU5J, but the downpipe may differ depending on model year and market.

Common Reliability Issues - PEUGEOT 171-XU5S

The XU5S's primary documented concern is premature camshaft and rocker arm wear, with elevated incidence in high-revving or poorly maintained engines. PSA service data from 1989 indicated a notable number of early-build engines required cam replacement before 80,000 km, while owner club surveys confirm diligent oil changes mitigate this risk. High-RPM use and infrequent oil changes accelerate wear, making adherence to maintenance schedules critical.

Camshaft and rocker arm wear
Symptoms: Ticking or tapping noise from the top of the engine, especially at idle or low RPM; loss of power and misfires on affected cylinders.
Cause: Insufficient hardening of cam lobes and rocker arm contact surfaces in early production, exacerbated by infrequent oil changes or use of incorrect oil viscosity.
Fix: Replace camshaft and rocker arms with updated, hardened components per PSA service bulletin; ensure correct valve clearances are set during reassembly.
Timing belt failure
Symptoms: Sudden engine stoppage, often accompanied by a loud clatter. Engine will not restart.
Cause: Neglect of the 60,000 km replacement interval, leading to belt fraying, cracking, or tooth shear.
Fix: Replace the timing belt, tensioner, and idler pulleys as a complete kit at the specified interval; inspect water pump for signs of failure during belt replacement.
L-Jetronic sensor or wiring faults
Symptoms: Erratic idle, poor fuel economy, hesitation on acceleration, illuminated check engine light (if equipped).
Cause: Degradation of wiring insulation, corrosion of sensor connectors, or failure of temperature/airflow sensors in the Bosch L-Jetronic system.
Fix: Diagnose using factory procedure; clean or replace faulty sensors and repair damaged wiring harness sections with OEM-specification parts.
Oil leaks from valve cover and crank seal
Symptoms: Oil residue on the top/rear of the engine block, drips on the ground, burning oil smell.
Cause: Deterioration of the cork/rubber valve cover gasket and front/rear main crankshaft seals due to age and heat cycling.
Fix: Replace valve cover gasket and crankshaft seals with updated rubber/O-ring designs; ensure sealing surfaces are clean and undamaged.
Research Basis

Analysis derived from PSA technical bulletins (1986-1992) and owner club maintenance surveys (1995-2020). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT 171-XU5S

Find answers to most commonly asked questions about PEUGEOT 171-XU5S.

Research Resources

Comprehensive technical documentation and regulatory references

About EngineCode.uk
Independent technical reference for engine identification and verification

Platform Overview

Independent Technical Reference

EngineCode.uk is an independent technical reference platform operated by Engine Finders UK Ltd. We are not affiliated with PEUGEOT or any other manufacturer. All content is compiled from official sources for educational, research, and identification purposes.

Sourcing Policy

Strict Sourcing Protocol

Only official OEM publications and government portals are cited.

No Unverified Sources

No Wikipedia, forums, blogs, or third-party aggregators are used.

Transparency in Gaps

If a data point is not officially disclosed, it is marked 'Undisclosed'.

Regulatory Stability

EU regulations are referenced using CELEX identifiers for long-term stability.

Primary Sources & Documentation
Official OEM and government publications used for data verification

Primary Sources

PEUGEOT Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Official Documentation

Regulatory Compliance

Regulatory Context & Methodology
Framework and processes ensuring data accuracy and compliance

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

Methodology

Data Compilation

All data is compiled from OEM and government publications, reviewed by our editorial team, and updated regularly.

Corrections & Submissions

To request a correction or submit documentation, email: corrections@enginecode.uk

Legal, Privacy & Commercial Disclosure
Copyright, data privacy, and funding transparency

Copyright & Legal

Fair Dealing Use

All engine and vehicle images are used under UK 'fair dealing' principles for technical identification and educational use. Rights remain with their respective owners.

Copyright Concerns

For copyright concerns, email: copyrights@enginecode.uk

Data Privacy

GDPR Compliance

EngineCode.uk complies with UK GDPR. We do not collect personal data unless explicitly provided.

Data Requests

For access, correction, or deletion requests, email: gdpr@enginecode.uk

Trademarks

Trademark Notice

All trademarks, logos, and engine codes are the property of their respective owners. Use on this site is strictly for reference and identification.

Commercial Disclosure

No Paid Endorsements

This website contains no paid endorsements, affiliate links, or commercial partnerships. We do not sell parts or services.

Funding Model

Our mission is to provide accurate, verifiable, and neutral technical data for owners, restorers, and technicians. This site is self-funded.

Last Updated: 16 August 2025

All specifications and compatibility data verified against officialPEUGEOT documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

All external links open in new tabs. Please verify current availability of resources.