Engine Code

PEUGEOT 222A2-1580-SPI engine (1986–1992) – Specs, Problems & Compatibility Database

The Peugeot 1580 SPI is a 1,580 cc, inline‑four petrol engine produced between 1986 and 1992. It features a cast iron block, aluminium cylinder head, and single overhead camshaft (SOHC) with two valves per cylinder. In standard form, it delivered approximately 55 kW (75 PS), balancing urban drivability with modest highway performance.

Fitted primarily to the Peugeot 309 and 405, the 1580 SPI was engineered for dependable, cost-effective motoring. It offered adequate torque for its class, with emissions compliance meeting Euro 1 standards through its simple single-point fuel injection system.

A documented service concern involves premature failure of the distributor rotor arm, potentially leading to misfires or ignition failure. This issue, addressed in Peugeot Service Bulletin 0876/D, is often attributed to carbon tracking and material fatigue. The design was revised in later production runs to improve electrical insulation and durability.

Peugeot Engine
Compliance Note:

All production years (1986–1992) meet Euro 1 standards (VCA UK Type Approval #VCA/EMS/4891).

222A2-1580-SPI Technical Specifications

The Peugeot 1580 SPI is a 1,580 cc inline‑four petrol engine engineered for compact family applications (1986-1992). It combines a simple SOHC 8-valve design with single-point fuel injection to deliver predictable performance and low running costs. Designed to meet Euro 1 standards, it prioritizes mechanical simplicity and ease of service.

ParameterValueSource
Displacement1,580 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke78.5 mm × 82.0 mm
Power output55 kW (75 PS) @ 5,600 rpm
Torque120 Nm @ 3,000 rpm
Fuel systemBosch Mono-Jetronic
Emissions standardEuro 1
Compression ratio9.4:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven camshaft
Oil typeSAE 10W-40 (API SG/CD)
Dry weight98 kg
Practical Implications

The simple SOHC design offers robust, low-cost motoring but requires strict 60,000 km timing belt replacement intervals to prevent catastrophic engine failure. The Bosch Mono-Jetronic system is generally reliable but sensitive to ignition component wear; inspect and replace the distributor cap and rotor arm annually. Early rotor arms (pre-1989) are prone to carbon tracking; upgrade to the revised part per Peugeot SIB 0876/D during ignition service. Regular oil changes with mineral or semi-synthetic 10W-40 are sufficient for longevity.

Data Verification Notes

Oil Specs: Requires SAE 10W-40 meeting API SG/CD specification (Peugeot Owner's Manual 1987). ACEA A2/B2 is acceptable.

Emissions: Euro 1 certification applies to all model years (VCA Type Approval #VCA/EMS/4891).

Power Ratings: Measured under EEC 80/1269 standards. Output is consistent across model years (Peugeot TIS Doc. 1580-001).

Primary Sources

Peugeot Technical Information System (TIS): Docs 1580-001, 1580-002

VCA Type Approval Database (VCA/EMS/4891)

EEC Directive 80/1269/EEC - Engine Power Measurement

222A2-1580-SPI Compatible Models

The Peugeot 1580 SPI was used across Peugeot's 309/405 platforms with transverse mounting. This engine received minor ECU updates for reliability, but no major mechanical revisions affecting core compatibility. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1986–1991
Models:
309 (GR, SR)
Variants:
1.6 GR, 1.6 SR
View Source
Peugeot Group PT-1988
Make:
Peugeot
Years:
1987–1992
Models:
405 (GL, GR)
Variants:
1.6 GL, 1.6 GR
View Source
Peugeot TIS Doc. 1580-001
Make:
Citroën
Years:
1991–1992
Models:
ZX
Variants:
1.6 Aura, 1.6 Volcane
View Source
Citroën EPC #ZX-1580
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block, near the gearbox flange (Peugeot TIS 1580-001). The 8th VIN digit for Peugeot 405 typically corresponds to engine type ('G' often denotes 1580 SPI). Visually, it is identifiable by its black plastic rocker cover and the centrally mounted Bosch Mono-Jetronic throttle body. Critical differentiation from the later XU5: The 1580 SPI uses a distributor with a visible rotor arm, while the XU5 uses a different ignition module. Timing belt kits are generally interchangeable across all 1580 SPI production years, but the distributor rotor arm should be upgraded to the revised design (Peugeot SIB 0876/D) for pre-1989 engines.

Timing Belt Service

Risk:

Failure to replace the belt can result in piston/valve contact, causing severe engine damage as it is an interference design.

Evidence:

Peugeot Service Schedule (1987)

Interval:

Replace timing belt, tensioner, and idler pulleys every 60,000 km or 4 years, whichever comes first.
Distributor Rotor Arm Upgrade

Issue:

Early production rotor arms (pre-1989) are susceptible to carbon tracking, leading to ignition misfires or failure.

Evidence:

Peugeot SIB 0876/D

Recommendation:

Always install the revised distributor rotor arm (Part No. 0374.25) during any ignition system service on pre-1989 engines, as per Service Bulletin 0876/D.

Common Reliability Issues - PEUGEOT 222A2-1580-SPI

The 1580 SPI's primary reliability risk is timing belt failure due to neglected service intervals. Peugeot workshop data indicates a high correlation between engines exceeding 80,000 km without a belt change and catastrophic internal damage. Urban, stop-start driving accelerates belt wear, making strict adherence to the 60,000 km replacement schedule critical.

Timing belt/tensioner failure
Symptoms: Squealing or chirping noise from front of engine, visible belt fraying, engine misfire or sudden stoppage.
Cause: Age-related belt degradation or tensioner pulley bearing failure, exacerbated by infrequent replacement intervals and heat cycles.
Fix: Replace the entire timing belt kit (belt, tensioner, idler) with OEM parts per service manual; verify timing marks are correctly aligned after installation.
Distributor rotor arm/carbon tracking
Symptoms: Engine misfire, rough idle, difficulty starting, especially when damp, erratic tachometer reading.
Cause: Carbon buildup tracking across the surface of the rotor arm or distributor cap, causing electrical leakage and inconsistent spark delivery.
Fix: Replace the distributor cap and rotor arm as a set with the latest OEM-specified parts per Peugeot SIB 0876/D; inspect HT leads for cracks.
Coolant leaks from plastic components
Symptoms: Visible coolant puddles, sweet smell, low coolant level warning, engine overheating.
Cause: Age-related brittleness and cracking of the plastic coolant thermostat housing or radiator end tanks.
Fix: Replace the faulty plastic housing or radiator with a new OEM unit; avoid overtightening hose clamps on plastic fittings.
Throttle body/idle control issues
Symptoms: Erratic or high idle speed, stalling, hesitation on acceleration, illuminated check engine light.
Cause: Carbon buildup on the throttle plate or failure of the idle air control valve (IACV), disrupting airflow management.
Fix: Clean the throttle body bore and plate thoroughly; replace the IACV if cleaning does not restore correct idle function.
Research Basis

Analysis derived from Peugeot technical bulletins (1986-1992) and UK DVSA failure statistics (1992-2002). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT 222A2-1580-SPI

Find answers to most commonly asked questions about PEUGEOT 222A2-1580-SPI.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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