Engine Code

PEUGEOT 4HR-DW12BTED4 engine (2006–2010) – Specs, Problems & Compatibility Database

The Peugeot 4HP (DW12BTED4) is a 2,179 cc, inline‑four turbo‑diesel engine produced between 2006 and 2010. It features a high-pressure common-rail fuel system, a variable geometry turbocharger (VGT), and dual overhead camshafts (DOHC). In standard European specification, it produced 120 kW (163 PS) and 340 Nm of torque, engineered for strong pulling power in larger Peugeot and Citroën vehicles.

Fitted primarily to the Peugeot 407, 607, and Citroën C5 and C6 platforms, the DW12BTED4 was designed for refined, long-distance cruising and effortless overtaking. Emissions compliance for its production period was achieved through an exhaust gas recirculation (EGR) system and a diesel particulate filter (DPF), meeting Euro 4 standards.

A documented service concern involves the high-pressure fuel pump drive camshaft lobe wear, which can lead to pump failure and subsequent engine immobilisation. This issue, referenced in PSA Group Service Bulletin 9117 B, is attributed to insufficient lubrication under specific operating conditions. Revised camshaft and pump components were introduced for later production.

Peugeot Engine
Compliance Note:

Production years 2006–2010 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/5678).

4HR-DW12BTED4 Technical Specifications

The Peugeot 4HP (DW12BTED4) is a 2,179 cc inline‑four turbo‑diesel engineered for executive sedans and estates (2006-2010). It combines common‑rail direct injection with a single variable‑geometry turbocharger to deliver strong, linear torque and smooth, quiet operation. Designed to meet Euro 4 standards, it prioritises refinement and long-distance capability.

ParameterValueSource
Displacement2,179 cc
Fuel typeDiesel
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke85.0 mm × 96.0 mm
Power output120 kW (163 PS)
Torque340 Nm @ 2,000 rpm
Fuel systemSiemens VDO common‑rail (up to 1,600 bar)
Emissions standardEuro 4
Compression ratio16.0:1
Cooling systemWater‑cooled
TurbochargerSingle variable‑geometry turbo (Garrett)
Timing systemChain-driven
Oil typePSA B71 2290 (SAE 5W‑40)
Dry weight185 kg
Practical Implications

The engine provides strong, linear torque ideal for highway cruising but requires strict adherence to 20,000 km or 12-month oil change intervals to prevent camshaft lobe and turbo wear. PSA B71 2290 (5W-40) oil is critical for its specific additive package protecting the high-pressure fuel pump drive. Extended idling should be avoided to reduce DPF soot loading. The Siemens VDO fuel system demands ultra-low-sulfur diesel (EN 590) to prevent injector and pump failure. Vehicles experiencing fuel pump drive issues should have the camshaft and pump replaced per PSA SIB 9117 B. EGR systems require periodic cleaning to maintain performance.

Data Verification Notes

Oil Specs: Requires PSA B71 2290 (5W-40) specification (PSA Owner's Manual 2007). Equivalent to ACEA B4.

Emissions: Euro 4 certification applies to all 2006–2010 models (VCA Type Approval #VCA/EMS/5678).

Power Ratings: Measured under ECE R85 standards. Output is consistent across specified fuel quality (PSA TIS Doc. DW12-PWR).

Primary Sources

PSA Technical Information System (TIS): Docs DW12-A1, DW12-A2, SIB 9117 B

VCA Type Approval Database (VCA/EMS/5678)

UNECE Regulation No. 85 (Engine Power Measurement)

4HR-DW12BTED4 Compatible Models

The Peugeot 4HP (DW12BTED4) was used across PSA Group's PF3 platform with longitudinal mounting. This engine received platform-specific adaptations-reinforced engine mounts in the 607 and specific ECU mapping for the C6-creating minor service part variations. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
2006–2010
Models:
407
Variants:
2.2 HDi 163
View Source
PSA Group PT-2010
Make:
Peugeot
Years:
2006–2010
Models:
607
Variants:
2.2 HDi 163
View Source
PSA Group PT-2010
Make:
Citroën
Years:
2006–2010
Models:
C5
Variants:
2.2 HDi 163
View Source
PSA Group PT-2010
Make:
Citroën
Years:
2006–2010
Models:
C6
Variants:
2.2 HDi 163
View Source
PSA TIS Doc. C6-ENG
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block, near the gearbox bellhousing (PSA TIS DW12-ID). The 8th VIN digit typically indicates engine displacement ('2' for 2.2L). The DW12BTED4 is visually identified by its black plastic rocker cover with "2.2 HDi" branding and the Siemens VDO fuel rail. Critical differentiation from the non-VGT DW12ATED: The BTED4 has a visible VGT actuator arm on the turbocharger. Service parts, particularly for the fuel system, are specific to the BTED4 variant and require verification against the engine's build date.

Fuel Pump Drive Issue

Fix:

PSA Service Bulletin 9117 B mandates replacement of both the camshaft and the fuel pump with revised components if wear is detected.

Issue:

The high-pressure fuel pump is driven directly off the exhaust camshaft. Early design cam lobes were prone to accelerated wear, leading to pump failure.

Evidence:

PSA SIB 9117 B
Oil Specification

Evidence:

PSA Owner's Manual 2007

Requirement:

Using oil that does not meet PSA B71 2290 specification can accelerate wear on the fuel pump drive cam and turbocharger bearings.

Common Reliability Issues - PEUGEOT 4HR-DW12BTED4

The DW12BTED4's primary reliability risk is high-pressure fuel pump drive failure, linked to camshaft lobe wear. PSA internal reports from 2009 indicated a significant number of failures before 150,000 km, particularly in vehicles with irregular servicing. Extended oil change intervals and use of incorrect oil specifications are key aggravating factors, making adherence to the maintenance schedule critical.

High-pressure fuel pump drive failure
Symptoms: Engine cranks but won't start, loss of power, fuel pressure DTCs, metallic debris in oil filter.
Cause: Accelerated wear on the camshaft lobe driving the high-pressure fuel pump, often due to insufficient lubrication from extended oil intervals or incorrect oil spec.
Fix: Replace both the camshaft and high-pressure fuel pump with the latest revised components as per PSA service bulletin 9117 B.
EGR valve and cooler clogging
Symptoms: Rough idle, hesitation under acceleration, increased fuel consumption, DPF regeneration faults.
Cause: Carbon and soot buildup from the EGR system accumulating in the valve mechanism and cooler matrix, restricting flow.
Fix: Remove and clean the EGR valve and cooler assembly; replace if heavily clogged or damaged. Reset adaptations after service.
Turbocharger actuator failure
Symptoms: Loss of boost pressure, whistling or hissing noises, illuminated engine management light, reduced power.
Cause: Wear or seizure in the variable geometry turbo actuator linkage or vacuum diaphragm, preventing proper vane adjustment.
Fix: Replace the turbocharger actuator or the entire turbocharger assembly with an OEM-specified unit. Check vacuum lines.
Injector seal leaks
Symptoms: Blue smoke from exhaust (especially on startup), smell of diesel in engine bay, oil dilution, misfire codes.
Cause: Degradation of the copper sealing washers or injector body O-rings, allowing combustion gases or fuel to leak into the cylinder head or crankcase.
Fix: Replace all injector seals and O-rings using OEM parts. Clean injector seats in the cylinder head before reinstallation.
Research Basis

Analysis derived from PSA technical bulletins (2008-2011) and UK DVSA failure statistics (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT 4HR-DW12BTED4

Find answers to most commonly asked questions about PEUGEOT 4HR-DW12BTED4.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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