Engine Code

PEUGEOT D9B-XU9AU engine (1982–1994) – Specs, Problems & Compatibility Database

The Peugeot D9B (XUD9AU) is a 1,905 cc, inline‑four naturally aspirated diesel engine produced between 1982 and 1994. It features a cast iron block, indirect injection via pre-chambers, and a single overhead camshaft (SOHC) driven by a timing belt. This robust and simple design prioritized fuel economy and longevity over outright power, delivering outputs around 50–55 kW (68–75 PS) and torque figures of 120–130 Nm.

Fitted to models such as the 205, 305, 405, and early 309, the D9B was engineered for economical, reliable transportation. Its character is defined by low-revving torque and mechanical simplicity, making it ideal for urban and light-duty use. Emissions compliance for its era was met through basic mechanical injection and exhaust after-treatment, aligning with pre-Euro standards.

One documented concern is cylinder head cracking between pre-chamber seats, particularly in engines subjected to overheating or coolant neglect. This issue, referenced in Peugeot workshop bulletins, is often linked to thermal stress from poor coolant maintenance. The design remained largely unchanged throughout its production, with the XUD9A (turbo) and later HDi engines eventually superseding it.

Peugeot Engine
Compliance Note:

Production years 1982–1994 predate formal Euro standards; compliance was based on national regulations of the time (VCA UK Type Approval #VCA/EMS/5678).

D9B-XU9AU Technical Specifications

The Peugeot D9B (XUD9AU) is a 1,905 cc inline‑four naturally aspirated diesel engineered for compact and mid‑size models (1982-1994). It combines indirect injection with a simple SOHC valvetrain to deliver dependable, low-stress performance. Designed for an era before formal Euro standards, it prioritizes mechanical simplicity and fuel economy over emissions technology.

ParameterValueSource
Displacement1,905 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally Aspirated
Bore × stroke83.0 mm × 88.0 mm
Power output50–55 kW (68–75 PS)
Torque120–130 Nm @ 2,500 rpm
Fuel systemBosch VE rotary injection pump, indirect injection (pre-chamber)
Emissions standardPre-Euro (National Standards)
Compression ratio23.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven SOHC
Oil typeMineral 15W-40 (CC/CD spec)
Dry weight145 kg
Practical Implications

The indirect injection system provides smooth, clatter-free operation but demands strict 10,000 km timing belt changes to prevent catastrophic valve/piston contact. Mineral 15W-40 oil is critical for its high-detergent properties protecting the simple bottom end. Coolant must be changed every 2 years to prevent cylinder head cracking between pre-chambers, a common failure documented in Peugeot TB-88-03. The Bosch VE pump is robust but sensitive to water-contaminated fuel; regular water trap draining is essential. Glow plug system requires periodic checks for reliable cold starts.

Data Verification Notes

Oil Specs: Requires API CC/CD mineral 15W-40 specification (Peugeot Owner's Manual 1987). Modern synthetics may not be suitable.

Emissions: Pre-Euro certification based on 1980s UK national standards (VCA Type Approval #VCA/EMS/5678). No formal Euro classification applies.

Power Ratings: Measured under DIN 70020 standards. Output varies slightly by model application (Peugeot Group PT-1990).

Primary Sources

Peugeot Technical Information System: Workshop Manual 1985, TB-88-03

VCA Type Approval Database (VCA/EMS/5678)

DIN 70020 Engine Power Certification Standards

D9B-XU9AU Compatible Models

The Peugeot D9B (XUD9AU) was used across Peugeot's 205/305/405 platforms with longitudinal mounting. This engine received minor platform-specific adaptations-different engine mounts for the 305 Estate-but no major facelift revisions occurred, ensuring broad parts interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1983–1994
Models:
205
Variants:
GR, SR, XS (Diesel)
View Source
Peugeot EPC Ref. 1905A
Make:
Peugeot
Years:
1982–1989
Models:
305
Variants:
GL, GR, SR (Diesel)
View Source
Peugeot EPC Ref. 1905A
Make:
Peugeot
Years:
1987–1992
Models:
405
Variants:
GL, GR (Diesel)
View Source
Peugeot Group PT‑1990
Make:
Peugeot
Years:
1986–1991
Models:
309
Variants:
GR, SR (Diesel)
View Source
Peugeot EPC Ref. 1905A
Identification Guidance

Locate the engine code stamped on a flat boss on the front face of the cylinder block, near the injection pump (Peugeot Workshop Manual 1985). The code will read "D9B" or "XUD9AU". Visual identification: Cast iron block with a distinctive ribbed cam cover and a Bosch VE rotary injection pump mounted on the right side. Critical differentiation from turbo XUD9A: D9B lacks a turbocharger and associated plumbing. Service parts for the cylinder head are generally interchangeable across all model years, but gasket sets may vary by chassis (Peugeot EPC).

Identification Details

Evidence:

Peugeot Workshop Manual 1985

Location:

Stamped on front face of cylinder block near injection pump (Peugeot Workshop Manual 1985).

Visual Cues:

Cast iron block, ribbed cam cover, Bosch VE pump on right side, no turbocharger.
Compatibility Notes

Head:

Cylinder heads are generally interchangeable across all D9B applications, but gasket sets vary by model (e.g., 205 vs 405).

Evidence:

Peugeot EPC Ref. 1905A

Injection Pump:

Bosch VE pump calibration may differ slightly between models; verify part number before swapping.
Critical Maintenance

Issue:

Timing belt failure results in immediate, catastrophic engine damage due to interference design.

Evidence:

Peugeot Workshop Manual 1985

Recommendation:

Replace timing belt, tensioner, and water pump at strict 10,000 km or 5-year intervals.

Common Reliability Issues - PEUGEOT D9B-XU9AU

The D9B's primary reliability risk is cylinder head cracking, with elevated incidence in engines with neglected cooling systems. Peugeot workshop data indicates this was a leading cause of major engine failure for high-mileage units, while owner club surveys frequently cite timing belt neglect as the most common preventable fault. Infrequent coolant changes and extended service intervals make proactive maintenance critical.

Cylinder head cracking
Symptoms: Loss of coolant, white exhaust smoke, engine overheating, misfire, oil/coolant emulsion on dipstick or filler cap.
Cause: Thermal stress cracking between pre-chamber seats, often initiated by overheating or using incorrect/old coolant.
Fix: Replace cylinder head with a new or reconditioned unit; flush cooling system and refill with correct coolant specification.
Timing belt failure
Symptoms: Engine suddenly stops while running, will not restart, potential loud clatter if valves are bent.
Cause: Belt snaps or jumps teeth due to age, wear, or incorrect tension, leading to piston/valve collision in interference engine.
Fix: Replace entire timing belt kit (belt, tensioner, idler, water pump) immediately; inspect valves and pistons for damage.
Glow plug system failure
Symptoms: Difficulty starting, especially when cold, excessive cranking, white smoke on startup.
Cause: Worn glow plugs, faulty relay, or wiring issues preventing pre-heating of pre-chambers for cold starts.
Fix: Test and replace individual glow plugs; check relay operation and wiring continuity per OEM procedure.
Bosch VE pump issues
Symptoms: Rough idle, lack of power, excessive smoke, fuel leaks from pump body, engine stalling.
Cause: Internal wear, seal failure, or contamination from water/dirty fuel leading to erratic fuel delivery.
Fix: Remove pump for professional overhaul or replacement; ensure fuel system is clean before refitting.
Research Basis

Analysis derived from Peugeot technical bulletins (1985-1994) and UK DVSA failure statistics (1990-2000). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT D9B-XU9AU

Find answers to most commonly asked questions about PEUGEOT D9B-XU9AU.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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