Engine Code

PEUGEOT T9A-DJ5 engine (1997–2001) – Specs, Problems & Compatibility Database

The Peugeot T9A (DJ5) is a 1,587 cc, inline‑four naturally aspirated petrol engine produced between 1997 and 2001. It features multi-point fuel injection, a single overhead camshaft (SOHC), and two valves per cylinder. In standard applications, it produces 66 kW (90 PS) and 130 Nm of torque, offering dependable performance for compact city and suburban driving.

Fitted primarily to the 206 hatchback, the T9A was engineered for cost-effective ownership, fuel efficiency, and ease of maintenance. Emissions compliance was achieved through a closed-loop fuel system and catalytic converter, meeting Euro 2 standards for its entire production run.

A documented concern involves premature wear of the timing belt tensioner pulley, which can lead to belt slippage or failure. This issue, referenced in Peugeot Service Bulletin 5892B, is often linked to bearing fatigue. Later production units incorporated a revised tensioner design for improved service life.

Peugeot Engine
Compliance Note:

Production years 1997–2001 meet Euro 2 standards (VCA UK Type Approval #VCA/EMS/5676).

T9A-DJ5 Technical Specifications

The Peugeot T9A (DJ5) is a 1,587 cc inline‑four naturally aspirated petrol engine engineered for compact hatchbacks (1997-2001). It combines multi-point fuel injection with a robust SOHC valvetrain to deliver predictable, economical performance. Designed to meet Euro 2 standards, it prioritizes simplicity and low running costs for urban mobility.

ParameterValueSource
Displacement1,587 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationNaturally aspirated
Bore × stroke78.5 mm × 82.0 mm
Power output66 kW (90 PS)
Torque130 Nm @ 3,000 rpm
Fuel systemBosch Motronic MPFI
Emissions standardEuro 2
Compression ratio9.7:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt-driven
Oil typePSA B71 2290 (SAE 10W‑40)
Dry weight115 kg
Practical Implications

The SOHC design offers mechanical simplicity but requires strict adherence to 60,000 km timing belt and tensioner replacement intervals to prevent catastrophic failure. The Bosch Motronic system is robust but sensitive to poor-quality fuel; using 95 RON minimum is recommended. The catalytic converter is durable but can be damaged by unburnt fuel from misfires; address ignition faults immediately. Replace the tensioner with the revised unit per SIB 5892B during any belt service.

Data Verification Notes

Oil Specs: Requires PSA B71 2290 (10W-40) specification for optimal protection (Peugeot Owner's Manual).

Emissions: Euro 2 certification applies to all production years (1997-2001) (VCA Type Approval #VCA/EMS/5676).

Power Ratings: Measured under ECE R85 standards. Output is consistent across model range (Peugeot Technical Note TN-07/1997).

Primary Sources

Peugeot Technical Information System: Workshop Manual 0515.T9, SIB 5892B

VCA Type Approval Database (VCA/EMS/5676)

T9A-DJ5 Compatible Models

The Peugeot T9A (DJ5) was used exclusively in Peugeot's PF1 platform with transverse mounting. This engine received no major platform-specific adaptations, ensuring broad parts interchangeability across its model range. All service procedures are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1998–2001
Models:
206 (Hatchback)
Variants:
1.6i 90
View Source
Peugeot EPC Ref. 0515.X0
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block, near the gearbox flange (Peugeot Workshop Manual 0515.T9). The engine code 'T9A' is also listed on the vehicle's build sticker, typically found in the driver's door jamb. Visually, it can be identified by its silver rocker cover with '16V' branding (despite being 8-valve) and the absence of a turbocharger. Differentiate from the higher-powered TU5JP4 (110 PS) by checking the power output in the ECU or the vehicle registration document. Timing belt tensioner revisions (pre/post SIB 5892B) require checking the pulley part number for correct replacement.

Timing Belt Tensioner

Fix:

Replace with updated tensioner pulley assembly (Part No. 0515.A6) as per Service Bulletin 5892B during any timing belt service.

Issue:

Early production T9A engines are prone to timing belt tensioner pulley bearing failure.

Evidence:

Peugeot SIB 5892B
Oil Specification

Evidence:

  • Peugeot Owner's Manual
  • PSA B71 2290 Specification Sheet

Requirement:

Using non-compliant oil can lead to increased engine wear and sludge formation.

Specification:

Mandatory use of PSA B71 2290 (10W-40) mineral or semi-synthetic oil.

Common Reliability Issues - PEUGEOT T9A-DJ5

The T9A's primary reliability risk is timing belt tensioner pulley failure, with elevated incidence in vehicles exceeding the 60,000 km service interval. Peugeot internal reports linked a significant number of failures to bearing fatigue, while workshop data shows ignition coil faults are common in high-mileage examples. Adherence to the timing belt service schedule is critical to prevent costly engine damage.

Timing belt tensioner pulley failure
Symptoms: Squealing or chirping noise from the front of the engine, especially on cold start, potential for timing belt slippage or breakage leading to engine seizure.
Cause: Premature wear or seizure of the tensioner pulley bearing due to age, heat, or insufficient lubrication.
Fix: Replace the entire timing belt kit, including the revised tensioner pulley per Peugeot Service Bulletin 5892B, and reset the timing marks precisely.
Ignition coil pack failure
Symptoms: Engine misfire, rough idle, lack of power, illumination of engine management light, possible fuel smell from unburnt fuel.
Cause: Cracking or internal breakdown of the ignition coil pack insulation due to heat cycling and age.
Fix: Replace the faulty ignition coil pack(s) with OEM units; inspect spark plugs and HT leads for wear or damage.
Thermostat housing leaks
Symptoms: Coolant smell, visible coolant leaks around the thermostat housing, low coolant level, potential for overheating.
Cause: Degradation of the plastic thermostat housing or its sealing gasket due to prolonged exposure to heat and coolant.
Fix: Replace the entire thermostat housing assembly with an OEM unit; flush and refill the cooling system with correct coolant mixture.
Idle air control valve (IACV) malfunction
Symptoms: Unstable or erratic idle, stalling, difficulty starting, particularly when cold.
Cause: Carbon buildup or mechanical sticking within the IACV, preventing it from regulating air bypass accurately.
Fix: Clean the IACV with appropriate solvent; if cleaning is ineffective, replace the valve with an OEM part and perform adaptation if required.
Research Basis

Analysis derived from Peugeot technical bulletins (1997-2001) and UK DVSA failure statistics (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT T9A-DJ5

Find answers to most commonly asked questions about PEUGEOT T9A-DJ5.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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