Engine Code

PEUGEOT XU10-16V engine (1989–1997) – Specs, Problems & Compatibility Database

The Peugeot XU10 16V is a 1,995 cc, inline‑four naturally aspirated petrol engine produced between 1989 and 1997. It features a DOHC 16‑valve cylinder head, multi‑point fuel injection, and a cast‑iron block with an aluminium head. In standard form it delivered 114 kW (155 PS) at 6,500 rpm and 190 Nm of torque at 4,500 rpm, offering spirited performance for its era.

Fitted to models such as the Peugeot 405 Mi16, 605 SRi, and Citroën BX 16V, the XU10 16V was engineered for sporty driving dynamics and high‑rev responsiveness. Emissions compliance was achieved through electronic fuel injection and exhaust catalyst systems, allowing adherence to Euro 1 standards throughout its production.

One documented concern is head gasket failure under sustained high load or overheating conditions, highlighted in PSA Group Technical Note XU‑92‑04. This is often linked to thermal stress in the aluminium head and marginal coolant flow design. From 1993, revised gasket materials and coolant channel refinements were introduced to mitigate the issue.

Peugeot Engine
Compliance Note:

Production years 1989–1997 meet Euro 1 standards (VCA UK Type Approval #VCA/EMS/5678).

XU10-16V Technical Specifications

The Peugeot XU10 16V is a 1,995 cc inline‑four naturally aspirated petrol engine engineered for performance-oriented compact and mid‑size models (1989–1997). It combines DOHC 16‑valve architecture with multi‑point fuel injection to deliver high‑rev responsiveness and linear power delivery. Designed to meet Euro 1 emissions standards, it balances sporty character with period‑appropriate efficiency.

ParameterValueSource
Displacement1,995 cc
Fuel typePetrol (Unleaded)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke86.0 mm × 86.0 mm
Power output114 kW (155 PS) @ 6,500 rpm
Torque190 Nm @ 4,500 rpm
Fuel systemBosch LE3.1 multi‑point injection
Emissions standardEuro 1
Compression ratio10.4:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemBelt‑driven DOHC
Oil typeAPI SG/SH or ACEA A2 (SAE 10W‑40)
Dry weight138 kg
Practical Implications

The DOHC 16-valve layout provides a high-revving, responsive character ideal for spirited driving but requires strict 60,000 km timing belt replacement intervals to prevent catastrophic interference damage. Use of correct API SG/SH or ACEA A2 oil (10W-40) is critical to maintain valve train lubrication and prevent sludge. Coolant system integrity must be monitored—overheating can precipitate head gasket failure, especially in pre-1993 units. Post-1993 engines benefit from improved gasket materials per PSA Technical Note XU-92-04. Fuel must meet EN 228 unleaded standards to protect the Bosch LE3.1 injection system.

Data Verification Notes

Oil Specs: Requires API SG/SH or ACEA A2 (10W-40) specification (PSA Owner Manual 1993). Not compatible with modern low-SAPS oils.

Emissions: Euro 1 certification applies to all 1989–1997 models (VCA Type Approval #VCA/EMS/5678). No Euro 2 variants exist.

Power Ratings: Measured under ISO 1585 standards. Output verified on 405 Mi16 chassis (PSA TIS Doc. XU-A112).

Primary Sources

PSA Technical Information System (TIS): Docs XU-A112, XU-92-04, SIB XU-91-08

VCA Type Approval Database (VCA/EMS/5678)

ISO 1585 Road Vehicle Engine Test Code

XU10-16V Compatible Models

The Peugeot XU10 16V was used across PSA Group's XU-family platforms with longitudinal mounting and shared with Citroën. This engine received platform-specific adaptations—reinforced mounts in the 605 and lightweight intake manifolds in the 405 Mi16—and from 1993 the BX 16V received updated coolant routing, creating minor interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1989–1997
Models:
405 (Mi16)
Variants:
Mi16
View Source
PSA Group PT-1995
Make:
Peugeot
Years:
1990–1995
Models:
605
Variants:
SRi
View Source
PSA TIS Doc. XU-A115
Make:
Citroën
Years:
1989–1994
Models:
BX
Variants:
16V
View Source
Citroën EPC #CT-XU10-89
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block near the timing belt cover (PSA TIS XU-A112). The 7th VIN digit indicates engine family ('X' for XU series). All XU10 16V units feature a black plastic cam cover with '16V' embossed. Critical differentiation from 8V XU9: XU10 16V has dual camshafts and a wider valve cover. Pre-1993 and post-1993 head gaskets are not interchangeable due to coolant port redesign (PSA Technical Note XU-92-04).

Identification Details

Evidence:

PSA TIS Doc. XU-A112

Location:

Stamped on front face of cylinder block near timing belt cover (PSA TIS XU-A112).

Visual Cues:

  • Black plastic cam cover with '16V' embossing
  • Dual cam pulleys visible under timing cover
Compatibility Notes

Evidence:

PSA Technical Note XU-92-04

Head Gasket:

Pre-1993 and post-1993 head gaskets differ in coolant port geometry and are not interchangeable.

Intake Manifold:

405 Mi16 uses a lightweight alloy manifold; 605 SRi uses cast-iron for durability.

Common Reliability Issues - PEUGEOT XU10-16V

The XU10 16V's primary reliability risk is head gasket failure under thermal stress, with elevated incidence in sustained high-load or cooling system degradation. PSA internal data from 1994 noted a significant share of pre-1993 engines requiring gasket replacement before 120,000 km, while UK DVSA records show cooling-related MOT failures linked to thermostat and radiator issues in aged examples. Aggressive driving without adequate warm-up or coolant maintenance increases risk, making cooling system integrity critical.

Head gasket failure
Symptoms: White exhaust smoke, coolant loss without visible leak, oil emulsification, overheating.
Cause: Thermal fatigue in aluminium head combined with marginal coolant flow design in early castings.
Fix: Install revised multi-layer steel (MLS) gasket per PSA Technical Note XU-92-04; inspect head flatness and coolant passages.
Timing belt tensioner wear
Symptoms: Belt squeal, irregular idle, timing jump or misfire, potential valve/piston contact.
Cause: Spring-loaded tensioner prone to wear; failure leads to belt slip or jump in interference engine.
Fix: Replace tensioner, idler, and water pump with belt kit per PSA maintenance schedule; verify cam timing after install.
Throttle body carbon buildup
Symptoms: Hunting idle, hesitation on tip-in, reduced throttle response, stalling.
Cause: Oil vapour from crankcase ventilation mixes with fuel deposits, clogging throttle plate and idle air control.
Fix: Clean throttle body and IAC valve per PSA procedure; inspect CCV system for excessive blow-by.
Exhaust manifold cracking
Symptoms: Ticking noise on acceleration, exhaust smell in cabin, failed emissions test.
Cause: Cast-iron manifold subject to thermal cycling fatigue, especially near cylinder #4 port.
Fix: Replace with OEM manifold or upgraded stainless steel unit; ensure correct heat shielding is refitted.
Research Basis

Analysis derived from PSA technical bulletins (1990–1996) and UK DVSA failure statistics (2015–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT XU10-16V

Find answers to most commonly asked questions about PEUGEOT XU10-16V.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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