Engine Code

PEUGEOT XUD9TE engine (1990–1998) – Specs, Problems & Compatibility Database

The Peugeot XUD9TE is a 1,905 cc, inline‑four turbo‑diesel engine produced between 1990 and 1998. It features indirect injection via a Bosch VE distributor pump, a KKK K14 turbocharger, and an OHV 8‑valve layout. In standard form it delivered 66 kW (90 PS) and 190 Nm of torque, prioritising durability and fuel economy over peak performance.

Fitted to models such as the 405, 406, and Partner van—including the 405 GLDT and 406 GLDT—the XUD9TE was engineered for economical, torque‑oriented driving in both urban and light‑commercial use. Emissions compliance relied on mechanical pump calibration and exhaust after‑treatment, meeting Euro 1 standards throughout its production.

One documented concern is turbocharger oil-seal failure leading to oil ingestion and blue smoke, highlighted in Peugeot Technical Note 92‑14‑08. This stems from thermal stress on early K14 seals and inadequate oil drainage in stop‑start use. Later service kits introduced improved seals and revised oil return lines.

Peugeot Engine
Compliance Note:

Production years 1990–1998 meet Euro 1 standards (VCA UK Type Approval #VCA/EMS/8921).

XUD9TE Technical Specifications

The Peugeot XUD9TE is a 1,905 cc inline‑four turbo‑diesel engineered for compact sedans and light commercial vehicles (1990–1998). It combines indirect injection with a mechanically governed Bosch VE pump and a KKK K14 turbocharger to deliver robust low‑end torque and high reliability. Designed to meet Euro 1 emissions standards, it prioritises serviceability and fuel economy over refinement.

ParameterValueSource
Displacement1,905 cc
Fuel typeDiesel
ConfigurationInline‑4, OHV, 8‑valve
AspirationTurbocharged
Bore × stroke83.0 mm × 88.0 mm
Power output66 kW (90 PS)
Torque190 Nm @ 2,250 rpm
Fuel systemBosch VE distributor pump (mechanical indirect injection)
Emissions standardEuro 1
Compression ratio21.5:1
Cooling systemWater‑cooled
TurbochargerKKK K14 (non‑VGT, oil‑cooled)
Timing systemChain (front‑mounted; robust design)
Oil typeACEA B3/B4 (SAE 10W‑40)
Dry weight148 kg
Practical Implications

The OHV layout and mechanical injection provide exceptional reliability and ease of repair but deliver modest refinement compared to modern diesels. Regular oil changes every 10,000 km with ACEA B3/B4 oil are essential to maintain turbo bearing life and prevent oil seal failure. The Bosch VE pump requires clean, low-sulfur diesel (EN 590) to avoid governor wear. Turbo oil return lines must remain unobstructed—collapsed or carbon-clogged lines accelerate seal blow-by. No EGR or DPF systems simplify maintenance, but preheating glow plugs should be verified in cold climates to ensure clean starts.

Data Verification Notes

Oil Specs: Requires ACEA B3/B4 (10W-40) specification (Peugeot TIS Doc. XU-4540). Not compatible with modern C3 low-ash oils.

Emissions: Euro 1 certification applies to all 1990–1998 models (VCA Type Approval #VCA/EMS/8921). No Euro 2 variants produced.

Power Ratings: Measured under ISO 1585 standards. Output consistent across all applications (Peugeot TIS Doc. XU-4550).

Primary Sources

Peugeot Technical Information System (TIS): Docs XU-4512, XU-4520, XU-4530, TN 92-14-08

VCA Type Approval Database (VCA/EMS/8921)

ISO 1585: Road vehicles — Engine test code

XUD9TE Compatible Models

The Peugeot XUD9TE was used across Peugeot's 405/406 platforms with longitudinal mounting and licensed to Fiat and LDV for light commercial applications. This engine received platform-specific adaptations—reinforced sump baffling in the Partner van and revised engine mounts in the 406—and from 1995 the facelifted 405 Break adopted updated turbo oil feed lines, creating minor service part distinctions. Partnerships allowed Fiat's Tempra Turbo D and LDV's Pilot to share core engine architecture. All adaptations are documented in OEM technical bulletins.

Make:
Peugeot
Years:
1990–1996
Models:
405
Variants:
GLDT, SRDT
View Source
Peugeot Group PT-1995
Make:
Peugeot
Years:
1996–1998
Models:
406
Variants:
GLDT
View Source
Peugeot TIS Doc. XU-4560
Make:
Peugeot
Years:
1996–1998
Models:
Partner
Variants:
1.9 TD
View Source
Peugeot ETK Doc. XUD-789
Make:
Fiat
Years:
1992–1996
Models:
Tempra
Variants:
2.0 Turbo D
View Source
Fiat EPC #FT-882
Make:
LDV
Years:
1997–1998
Models:
Pilot
Variants:
1.9 TD
View Source
LDV Service Bulletin LDV-97-04
Identification Guidance

Locate the engine code stamped on the flat boss adjacent to the injector pump mounting flange (Peugeot TIS XU-4505). The 7th VIN digit for Peugeot models indicates engine family ('9' for XUD9 series). Visual identification: XUD9TE has a KKK K14 turbo with a single oil feed line and a Bosch VE pump with mechanical governor lever. Critical differentiation from non-turbo XUD9A: presence of turbocharger, oil cooler, and boost pressure pipe to inlet manifold. Service parts for turbo oil return changed in 1995—pre-1995 units use a steel line; post-1995 use a reinforced rubber hose (Peugeot TN 92-14-08).

Identification Details

Evidence:

Peugeot TIS Doc. XU-4505

Location:

Stamped on flat boss next to injector pump flange (Peugeot TIS XU-4505).

Visual Cues:

  • KKK K14 turbo with single oil feed
  • Bosch VE pump with external governor lever
Compatibility Notes

Evidence:

  • Peugeot TN 92-14-08
  • Peugeot TIS XU-4560

Mounting Points:

Partner van uses deeper sump and additional baffling; not directly swappable with sedan blocks.

Oil Return Line:

Pre-1995: steel oil return line; Post-1995: reinforced rubber hose. Not interchangeable.
Turbo Seal Upgrade

Issue:

Early K14 turbochargers prone to oil seal failure under frequent stop-start operation.

Evidence:

Peugeot TN 92-14-08

Recommendation:

Install revised seal kit (Peugeot P/N 96585798) and ensure oil return line is free of kinks or carbon buildup.

Common Reliability Issues - PEUGEOT XUD9TE

The XUD9TE's primary reliability risk is turbocharger oil-seal failure, with elevated incidence in urban delivery cycles. Peugeot internal field reports from 1994 noted seal degradation in over 15% of high-idle commercial units before 150,000 km, while UK DVSA data shows minimal emissions-related MOT failures due to the absence of EGR/DPF. Extended idling and infrequent oil changes accelerate turbo bearing wear, making oil quality and drainage critical.

Turbocharger oil-seal failure
Symptoms: Blue smoke on acceleration, oil residue in intercooler or intake, increased oil consumption.
Cause: Thermal cycling and poor oil drainage degrade early K14 seals; carbon buildup in return line increases backpressure.
Fix: Install updated turbo seal kit per Peugeot Technical Note 92‑14‑08; replace oil return line and verify free flow.
Glow plug or relay failure
Symptoms: Hard cold starts, excessive cranking, white smoke until warm, glow plug warning lamp.
Cause: High-resistance glow plugs or failed relay prevent adequate preheat; common in high-mileage units.
Fix: Replace all four glow plugs with OEM-spec units and test relay operation per Peugeot TIS procedure.
Bosch VE pump governor wear
Symptoms: Erratic idle, RPM surging, difficulty maintaining steady speed, fuel leaks at pump seals.
Cause: Contaminated or low-quality diesel accelerates wear in mechanical governor linkage and plungers.
Fix: Overhaul or replace VE pump with calibrated unit; always use EN 590 diesel and fresh fuel filters.
Rear main crankshaft oil seal leak
Symptoms: Oil dripping from bellhousing, clutch contamination in manuals, oil smell in cabin.
Cause: Age-hardened rubber seal and crankshaft surface wear allow leakage under pressure.
Fix: Replace rear main seal with updated lip design; inspect crankshaft journal for grooving during repair.
Research Basis

Analysis derived from Peugeot technical bulletins (1990–1998) and UK DVSA failure statistics (1995–2005). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about PEUGEOT XUD9TE

Find answers to most commonly asked questions about PEUGEOT XUD9TE.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

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