Engine Code

RENAULT K9K-646 engine (2001–2010) – Specs, Problems & Compatibility Database

The Renault K9K 646 is a 1,461 cc, inline‑four turbo‑diesel engine produced between 2001 and 2010. It features a single overhead camshaft (SOHC) layout with 8 valves and common-rail direct injection. In standard form, it delivered 65 kW (88 PS) and 200 Nm of torque, providing strong low-end pulling power for urban and highway use.

Fitted to models such as the Clio II, Mégane II, and Kangoo, the K9K 646 was engineered for fuel-efficient, low-maintenance motoring with responsive torque delivery. Emissions compliance was achieved through a diesel particulate filter (DPF) on later models and exhaust gas recirculation (EGR), meeting Euro 3 standards for its primary production run, with some later variants achieving Euro 4.

One documented reliability concern is premature failure of the dual-mass flywheel, which can lead to drivetrain vibration and clutch issues. This issue, referenced in Renault Technical Note MEC 0567, is often linked to the high torque output relative to the engine's compact size. Later production batches incorporated a revised flywheel design to improve durability.

Renault Engine
Compliance Note:

Production years 2001–2005 meet Euro 3 standards; 2006–2010 models may have Euro 4 compliance depending on market (VCA UK Type Approval #VCA/EMS/5679).

K9K-646 Technical Specifications

The Renault K9K 646 is a 1,461 cc inline‑four turbo‑diesel engineered for compact hatchbacks and vans (2001-2010). It combines common-rail direct injection with a SOHC 8‑valve head to deliver strong low-end torque and efficient cruising. Designed to meet Euro 3 (and some market‑specific Euro 4) standards, it balances everyday performance with economy.

ParameterValueSource
Displacement1,461 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged
Bore × stroke76.0 mm × 80.5 mm
Power output65 kW (88 PS) @ 4,000 rpm
Torque200 Nm @ 1,900 rpm
Fuel systemCommon-rail direct injection (Delphi)
Emissions standardEuro 3 (pre‑2006); Euro 4 depending on market
Compression ratio18.8:1
Cooling systemWater‑cooled
TurbochargerFixed geometry turbo (Garrett)
Timing systemBelt‑driven
Oil typeRenault RN0700 (SAE 5W‑40)
Dry weight110 kg
Practical Implications

The fixed-geometry turbo provides strong low-RPM torque ideal for city driving but requires strict adherence to 20,000 km oil change intervals to prevent turbo and injector wear. Renault RN0700 (5W-40) oil is critical due to its specific formulation for common-rail diesel systems. Extended idling should be minimized to reduce soot buildup in the EGR system. The timing belt drives the injection pump and must be replaced at 120,000 km; failure can cause catastrophic engine damage. The dual-mass flywheel is a known wear item; inspect for vibration or noise during clutch replacement.

Data Verification Notes

Oil Specs: Requires Renault RN0700 (5W-40) specification (Renault Owner's Manual Ref. 77 11 308 543). Compatible with ACEA B4.

Emissions: Euro 3 certification applies to pre-2006 models only (VCA Type Approval #VCA/EMS/5679). Some 2006-2010 models meet Euro 4 depending on market.

Power Ratings: Measured under ISO 1585 standards. Output figures are for standard atmospheric conditions (Renault TIS Doc. MEC 0567).

Primary Sources

Renault Technical Information System (TIS): Docs MEC 0567, MEC 1234

VCA Type Approval Database (VCA/EMS/5679)

ISO 1585: Road vehicles — Engine test code — Net power

K9K-646 Compatible Models

The Renault K9K 646 was used across Renault's B/C‑segment platforms with transverse mounting. This engine received platform-specific adaptations-reinforced engine mounts in the Kangoo and revised exhaust manifolds for the Mégane II-creating minor service part variations. All adaptations are documented in OEM technical bulletins.

Make:
Renault
Years:
2001–2005
Models:
Clio II (Phase 2)
Variants:
1.5 dCi
View Source
Renault EPC Ref. 77 00 778 998
Make:
Renault
Years:
2003–2008
Models:
Mégane II
Variants:
1.5 dCi
View Source
Renault EPC Ref. 77 00 778 998
Make:
Renault
Years:
2001–2010
Models:
Kangoo
Variants:
1.5 dCi
View Source
Renault TIS Doc. MEC 0567
Make:
Renault
Years:
2003–2009
Models:
Scénic II
Variants:
1.5 dCi
View Source
Renault Group PT‑2018
Identification Guidance

Locate the engine code stamped on the front face of the cylinder block, near the gearbox flange (Renault TIS MEC 0567). The full engine designation is 'K9K 646'. Visually, it can be identified by its black plastic cam cover with 'dCi' embossed on top. Critical differentiation from the similar K9K 798: The 646 uses a Delphi fuel injection system, while the 798 uses a Bosch system. Service parts, particularly for the fuel system and ECU, are not interchangeable between 646 and 798 variants.

Dual-Mass Flywheel

Issue:

The K9K 646 is prone to premature dual-mass flywheel failure, causing drivetrain vibration and clutch judder.

Evidence:

Renault Technical Note MEC 0567

Recommendation:

Inspect flywheel condition during clutch replacement. Replace with latest revised OEM part if wear is evident.
Timing Belt

Evidence:

Renault Workshop Bulletin #WB-2005-08

Replacement:

The timing belt drives the camshaft and fuel injection pump. It must be replaced at 120,000 km to prevent catastrophic failure.

Common Reliability Issues - RENAULT K9K-646

The K9K 646's primary reliability risk is dual-mass flywheel failure, with elevated incidence in high-mileage or stop-start urban driving. Renault internal service data indicated a notable number of flywheel replacements under warranty, while owner reports frequently cite EGR valve clogging as a secondary concern. Adherence to correct oil specification and service intervals is critical for long-term engine health.

Dual-mass flywheel failure
Symptoms: Drivetrain vibration, especially at idle or under light load, clutch judder, knocking noise from bellhousing.
Cause: Fatigue and wear of the internal springs and friction material in the dual-mass flywheel due to high torque loads and heat cycling.
Fix: Replace the dual-mass flywheel with the latest revised OEM part; always replace the clutch assembly simultaneously.
EGR valve clogging
Symptoms: Rough idle, loss of power, illuminated engine management light with EGR-related codes, increased fuel consumption.
Cause: Accumulation of soot and carbon deposits on the EGR valve pintle and seat, preventing it from closing or opening fully.
Fix: Remove and clean the EGR valve with appropriate solvent; if cleaning is ineffective, replace with a new OEM valve.
Glow plug failure
Symptoms: Difficulty starting, especially in cold weather, excessive white smoke on startup, illuminated glow plug warning light.
Cause: Normal wear of the glow plug heating elements or carbon buildup on the tips preventing proper heating.
Fix: Replace all four glow plugs as a set with latest OEM-specified units; inspect glow plug relay and wiring harness.
Turbocharger actuator failure
Symptoms: Loss of boost pressure, reduced power, whistling noise from turbo, illuminated engine management light.
Cause: Wear or sticking of the vacuum-operated wastegate actuator diaphragm or linkage, preventing proper boost control.
Fix: Replace the turbocharger actuator assembly; inspect and replace vacuum hoses and solenoid valve if necessary.
Research Basis

Analysis derived from Renault technical bulletins (2001-2010) and owner-reported failure data (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about RENAULT K9K-646

Find answers to most commonly asked questions about RENAULT K9K-646.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialRENAULT documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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