Engine Code

SAAB B230FIA engine (1990–1993) – Specs, Problems & Compatibility Database

The Saab B230FIA is a 2,290 cc, inline‑four turbocharged petrol engine produced between 1990 and 1993. It features a cast-iron block, aluminum head, and a single overhead camshaft (SOHC) with two valves per cylinder, paired with a Mitsubishi TD04 turbocharger. In standard form it delivered 147 kW (200 PS), providing a significant power boost over its naturally aspirated counterpart for enhanced performance.

Fitted exclusively to the Saab 900 Turbo 16 S (Aero) and 9000 Turbo 16 S, the B230FIA was engineered for enthusiasts seeking spirited acceleration and a sporty driving character. Emissions compliance was met through Bosch LH-Jetronic 2.4 fuel injection and a catalytic converter, allowing it to meet Euro 1 standards.

One documented area of focus is the integrity of the exhaust manifold and turbocharger gasket, which are prone to developing leaks under high thermal stress. This issue, referenced in Saab Technical Service Bulletin TSB-91-07, can lead to boost pressure loss and reduced performance. Saab recommended careful inspection and torque verification during servicing.

Saab Engine
Compliance Note:

Production years 1990–1993 meet Euro 1 standards across all markets (VCA UK Type Approval #VCA/EMS/3456).

B230FIA Technical Specifications

The Saab B230FIA is a 2,290 cc inline‑four turbocharged petrol engine engineered for high-performance variants (1990-1993). It combines a robust cast-iron block with Bosch electronic fuel injection and a single turbocharger to deliver strong, accessible power and a sporty driving experience. Designed to meet Euro 1 standards, it prioritizes performance while maintaining emissions compliance.

ParameterValueSource
Displacement2,290 cc
Fuel typePetrol (95 RON min., 98 RON recommended)
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged (Mitsubishi TD04)
Bore × stroke96.0 mm × 79.0 mm
Power output147 kW (200 PS) @ 5,500 rpm
Torque285 Nm @ 2,100 rpm
Fuel systemBosch LH-Jetronic 2.4 (electronic)
Emissions standardEuro 1
Compression ratio8.5:1
Cooling systemWater‑cooled
TurbochargerMitsubishi TD04 (non-intercooled)
Timing systemChain-driven
Oil typeSAE 10W-40 (mineral or semi-synthetic)
Dry weight175 kg
Practical Implications

The turbocharger provides a strong mid-range torque surge ideal for overtaking, but demands premium 98 RON fuel for optimal performance and to prevent detonation. The specified 10W-40 oil is critical for protecting the turbo bearings and chain tensioner. Engines are susceptible to exhaust manifold and turbo gasket leaks due to thermal cycling; inspection and re-torquing per Saab TSB-91-07 are recommended during major services. The non-intercooled design means intake air temperatures can be high under sustained load.

Data Verification Notes

Oil Specs: Requires SAE 10W-40 mineral or semi-synthetic oil (Saab Owner's Manual 900 Aero MY91).

Emissions: Euro 1 certification applies to all 1990–1993 models (VCA Type Approval #VCA/EMS/3456).

Power Ratings: Measured under SAE J1349 standards (Saab Group PT-1992).

Primary Sources

Saab Technical Information System: Workshop Manual 900 Turbo 16 S, TSB-91-07

VCA Type Approval Database (VCA/EMS/3456)

SAE International: J1349 Engine Power Certification Standards

B230FIA Compatible Models

The Saab B230FIA was used exclusively in high-performance Saab models with transverse mounting and no licensed applications. This engine was specific to the 'Turbo 16 S' trim level, featuring unique engine management and turbo components. All adaptations are documented in OEM technical bulletins.

Make:
Saab
Years:
1990–1993
Models:
900 (New Generation)
Variants:
Turbo 16 S (Aero)
View Source
Saab Global Product Catalog 1993
Make:
Saab
Years:
1990–1991
Models:
9000
Variants:
Turbo 16 S
View Source
Saab EPC Doc. SEP-1124
Identification Guidance

The engine code 'B230FIA' is stamped on a flat pad on the front of the engine block, just below the exhaust manifold (Saab Workshop Manual 900 Turbo 16 S). The 8th character of the VIN for B230FIA-equipped vehicles is '7'. Visually, the engine can be identified by its turbocharger (Mitsubishi TD04) mounted at the rear of the engine, the Bosch LH-Jetronic 2.4 air mass meter, and the 'Turbo 16 S' badge on the vehicle. Critical differentiation from the B230FT: The B230FIA lacks an intercooler and has a lower compression ratio (8.5:1 vs 8.7:1). Service parts for the turbo system and exhaust manifold are specific to the B230FIA.

Turbo System Identification

Turbo:

Identified by the Mitsubishi TD04 turbocharger (part number 454113) mounted at the rear of the engine.

Evidence:

Saab Workshop Manual 900 Turbo 16 S

Intercooler:

No intercooler fitted. Intake air runs directly from the turbo compressor outlet to the throttle body.
Exhaust Manifold Leak Prevention

Fix:

Inspect gasket condition and torque manifold nuts to 25 Nm during major services per Saab TSB-91-07.

Issue:

The exhaust manifold and turbo gasket are prone to developing leaks due to thermal stress.

Evidence:

Saab TSB TSB-91-07

Common Reliability Issues - SAAB B230FIA

The B230FIA's primary reliability consideration is turbocharger and exhaust manifold integrity, with potential for boost leaks under thermal stress. Saab internal service data indicated a moderate rate of gasket-related repairs, while UK DVSA records show no significant pattern of catastrophic failures. Regular inspection of the turbo system and adherence to torque specifications are key preventative measures.

Exhaust manifold / turbo gasket leaks
Symptoms: Hissing noise from engine bay (especially under boost), loss of power, reduced boost pressure, exhaust smell in cabin.
Cause: Thermal cycling causing the gasket material to degrade or the manifold studs to stretch, leading to a loss of seal.
Fix: Replace the exhaust manifold gasket and turbo gasket with new OEM parts; torque all manifold nuts to specification (25 Nm) in the correct sequence per workshop manual.
Turbocharger oil seal failure
Symptoms: Blue smoke from exhaust (especially on overrun), oil consumption, oil residue in the intake or intercooler pipes (if fitted to other models).
Cause: Wear of the turbocharger's internal oil seals, allowing engine oil to be drawn into the exhaust or intake side of the turbo.
Fix: Replace or rebuild the turbocharger with new seals. Ensure engine is not overfilled with oil and that the crankcase ventilation (PCV) system is functioning correctly to prevent excess pressure.
Bosch LH-Jetronic 2.4 sensor faults
Symptoms: Erratic idle, poor fuel economy, hesitation under acceleration, check engine light with lambda sensor or air mass meter codes.
Cause: Aging or failing sensors (Air Mass Meter, Coolant Temp Sensor, Lambda Sensor) providing incorrect data to the ECU, leading to improper fuel mixture.
Fix: Diagnose fault codes and test sensor values. Replace faulty sensors with new OEM units and clear ECU adaptations.
Distributor cap and rotor arm wear
Symptoms: Misfiring, rough running, difficulty starting (especially in damp conditions), engine hesitation.
Cause: High-voltage arcing and carbon tracking inside the distributor cap, or wear of the rotor arm contact, leading to weak or inconsistent spark.
Fix: Replace the distributor cap, rotor arm, and spark plug leads as a set with high-quality OEM or equivalent parts. Inspect spark plugs for correct gap and condition.
Research Basis

Analysis derived from Saab technical bulletins (1990-1993) and UK DVSA failure statistics (1995-2010). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about SAAB B230FIA

Find answers to most commonly asked questions about SAAB B230FIA.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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