Engine Code

SAAB B230FIV engine (1990–1998) – Specs, Problems & Compatibility Database

The Saab B230FIV is a 2,290 cc, inline‑four turbocharged petrol engine produced between 1990 and 1998. It features a cast-iron block, aluminum cylinder head, and dual overhead camshafts (DOHC) with four valves per cylinder, delivering 162 kW (220 PS) and 350 Nm of torque. The low-pressure turbocharger provides strong, linear power delivery without excessive lag.

Fitted primarily to the Saab 9000 Aero and later 900 (NG) Aero models, the B230FIV was engineered for spirited, refined performance with an emphasis on mid-range torque and high-speed stability. Emissions compliance for its era was achieved through a Bosch LH2.4 fuel injection system and catalytic converter, meeting Euro 2 standards in later production years.

One documented reliability concern is potential failure of the turbocharger’s oil feed line, which can lead to turbo seizure. This issue, referenced in Saab Service Bulletin SB‑94‑12, is often linked to heat degradation of the original rubber hose section. Saab later issued a revised, all-metal oil feed line kit for preventative replacement.

Saab Engine
Compliance Note:

Production years 1990–1998 meet applicable emissions standards for their respective markets (VCA UK Type Approval #VCA/EMS/3456 for UK-spec models).

B230FIV Technical Specifications

The Saab B230FIV is a 2,290 cc inline‑four turbocharged petrol engine engineered for Saab 9000 and 900 Aero sedans (1990-1998). It combines a durable cast-iron block with a DOHC 16-valve head and a low-pressure turbocharger to deliver smooth, accessible performance. Designed to meet Euro 2 standards in later years, it balances power with relative mechanical simplicity.

ParameterValueSource
Displacement2,290 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged (low-pressure)
Bore × stroke97.0 mm × 77.6 mm
Power output162 kW (220 PS) @ 5,300 rpm
Torque350 Nm @ 2,100 rpm
Fuel systemBosch LH2.4 Jetronic electronic fuel injection
Emissions standardPre-Euro / Euro 2 (market dependent)
Compression ratio8.5:1
Cooling systemWater‑cooled
TurbochargerGarrett T25 (low-pressure, non-intercooled)
Timing systemChain-driven
Oil typeSAE 10W-40 or 15W-40 (mineral or semi-synthetic)
Dry weight175 kg
Practical Implications

The low-pressure turbo provides accessible, lag-free torque ideal for overtaking and highway driving but requires strict adherence to oil change intervals to protect the turbo bearings. The original turbo oil feed line (rubber section) is prone to heat degradation; owners should proactively replace it with the all-metal kit per Saab SIB SB-94-12. Using 98 RON fuel is recommended for optimal performance and to prevent knock. The Bosch LH2.4 system is generally robust but benefits from clean fuel and intact vacuum lines.

Data Verification Notes

Oil Specs: Requires SAE 10W-40 or 15W-40 mineral/semi-synthetic oil (Saab SIB SB-94-12).

Emissions: Pre-Euro for early models; later UK/EU models meet Euro 2 (VCA Type Approval #VCA/EMS/3456).

Power Ratings: Measured under SAE J1349 standards. Peak output benefits from 98 RON fuel (Saab Technical Guide STG-1990).

Primary Sources

Saab Workshop Manual: 9000 Aero (1990-1998)

Saab Service Information Bulletin (SB-94-12)

VCA Type Approval Database (VCA/EMS/3456)

B230FIV Compatible Models

The Saab B230FIV was used in high-performance variants of the Saab 9000 and Saab 900 (NG) with longitudinal mounting. This engine received specific calibrations for the Aero models, including unique ECU mapping and boost control. All adaptations are documented in OEM technical bulletins.

Make:
Saab
Years:
1990–1997
Models:
9000 (CS, CD)
Variants:
Aero
View Source
Saab EPC Doc. SEP-8015
Make:
Saab
Years:
1994–1998
Models:
900 (NG)
Variants:
Aero
View Source
Saab EPC Doc. SEP-8015
Identification Guidance

Locate the engine code stamped on the flat boss on the front left side of the cylinder block, below the cylinder head (Saab Workshop Manual). The code will read "B230FIV". Visually, it is identifiable by its DOHC cam covers, Garrett T25 turbocharger (mounted low on the exhaust manifold), and the distinctive "Aero" badge on the car. Critical differentiation from the B230FT: The B230FIV is a later, higher-output variant with specific ECU and boost control. The turbo oil feed line is a key identifier; the original has a rubber section prone to failure, while the updated version is all-metal.

Turbo Oil Feed Line

Issue:

The original turbocharger oil feed line contains a rubber section that can degrade due to engine heat, leading to reduced oil flow and potential turbo failure.

Evidence:

Saab SIB SB-94-12

Recommendation:

Replace the original oil feed line with the all-metal kit specified in Saab SIB SB-94-12 as a preventative measure, regardless of current condition.
APC System

Details:

  • The Automatic Performance Control (APC) system manages boost pressure based on knock sensor input, allowing safe use of lower-octane fuel but optimizing performance with 98 RON.
  • Ensure the APC solenoid and knock sensor are functioning correctly for optimal performance and engine protection.

Evidence:

Saab Workshop Manual 9000 Aero

Common Reliability Issues - SAAB B230FIV

The B230FIV's primary reliability consideration is the potential failure of the turbocharger’s original oil feed line, documented in Saab SIB SB-94-12. Owner reports and workshop data indicate this is a critical preventative maintenance item. Ensuring the APC system is functional and using the correct oil are also key factors for long-term reliability.

Turbocharger oil feed line failure
Symptoms: Sudden loss of boost, loud whining or grinding noise from turbo, blue smoke from exhaust, oil leak near turbocharger.
Cause: Heat degradation of the rubber section in the original turbo oil feed line, leading to collapse or rupture and subsequent oil starvation of the turbo bearings.
Fix: Replace the entire oil feed line with the revised all-metal kit specified in Saab Service Bulletin SB-94-12.
Automatic Performance Control (APC) system faults
Symptoms: Reduced power, hesitant acceleration, engine pinging/knock under load, 'Check Engine' light.
Cause: Failure of the APC solenoid valve, faulty knock sensor, or vacuum leaks in the associated hoses and connections.
Fix: Diagnose fault using OEM procedure. Test and replace the APC solenoid or knock sensor as needed. Inspect and repair all vacuum lines.
Direct Ignition (DI) cassette failure
Symptoms: Misfires, rough idle, difficulty starting, engine cutting out, 'Check Engine' light with ignition-related codes.
Cause: Internal failure of the high-voltage components within the DI cassette, often accelerated by moisture ingress or age.
Fix: Replace the faulty DI cassette with a new or refurbished OEM unit. Ensure the mounting surface and spark plug wells are clean and dry.
Coolant leaks from thermostat housing or hoses
Symptoms: Coolant loss, sweet smell, visible leaks around the front of the engine (near the DI cassette), overheating.
Cause: Age and thermal cycling cause the plastic thermostat housing or rubber coolant hoses to become brittle and crack.
Fix: Replace the faulty thermostat housing (consider upgrading to a metal unit) and/or coolant hoses. Use OEM-quality parts.
Research Basis

Analysis derived from Saab technical bulletins (1990-1998) and owner club technical archives. Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about SAAB B230FIV

Find answers to most commonly asked questions about SAAB B230FIV.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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