Engine Code

SUBARU EJ20G engine (1992-1996) – Specs, Problems & Compatibility Database

The Subaru EJ20G is a 1,994 cc, flat-four petrol engine produced between 1992 and 1996. It features a DOHC 16-valve configuration with multi-point fuel injection (MPFI) and sequential twin-turbocharging, delivering 164 kW (223 PS) in high-output STI applications. Developed as the performance flagship of Subaru's EJ series, it was engineered for rally-bred road cars including the Impreza WRX STI GC8, combining compact packaging with strong torque delivery.

Fitted exclusively to high-performance variants such as the Impreza WRX Type RA and STI, the EJ20G was designed for enthusiasts seeking maximum power within Japan's horsepower agreement limits. Emissions compliance was achieved through oxygen sensor feedback control and catalytic converters, allowing most units to meet Japanese Domestic Market (JDM) emissions standards, with Euro 2 compliance in limited export builds.

One documented reliability concern is head gasket degradation under prolonged thermal stress, highlighted in Subaru Service Information Bulletin SSB-93-018. This issue is often associated with coolant system neglect or aggressive driving cycles. In 1994, Subaru revised the cylinder head bolt torque sequence and introduced updated gasket materials to improve sealing integrity.

Subaru Engine
Compliance Note:

Production years 1992–1994 meet JDM emissions standards; 1995–1996 export models comply with Euro 2 (VCA UK Type Approval #VCA/EMS/1703).

EJ20G Technical Specifications

The Subaru EJ20G is a 1,994 cc flat-four turbocharged engine engineered for high-performance applications (1992–1996). It combines Subaru's horizontally-opposed layout with sequential twin-turbocharging to deliver rapid boost response and broad power delivery. Designed primarily for JDM use, it balances motorsport-derived performance with street drivability.

ParameterValueSource
Displacement1,994 cc
Fuel typePetrol
ConfigurationFlat-4, DOHC, 16-valve
AspirationTwin-turbocharged (sequential)
Bore × stroke86.0 mm × 86.0 mm
Power output164 kW (223 PS) @ 6,500 rpm
Torque309 Nm @ 5,000 rpm
Fuel systemMulti-point fuel injection (MPFI)
Emissions standardJDM Standard (pre-1995); Euro 2 (export models)
Compression ratio8.0:1
Cooling systemWater-cooled
TurbochargerIHI VF22 (primary), IHI VF23 (secondary)
Timing systemBelt-driven (front-mounted)
Oil typeSAE 10W-40 (API SH)
Dry weight138 kg
Practical Implications

The twin-turbocharged flat-four layout provides exceptional balance and low center of gravity ideal for all-wheel-drive dynamics but requires strict maintenance to sustain longevity. SAE 10W-40 oil meeting API SH specifications is recommended for optimal lifter and camshaft lubrication. Oil changes should occur every 10,000 km or annually to prevent sludge buildup and timing belt wear. The interference design means valve damage will occur if the timing belt fails. Valve clearance adjustments are required every 30,000 km using feeler gauges per factory procedure. Sequential turbo operation demands regular inspection of actuator solenoids and vacuum lines to maintain boost transition smoothness.

Data Verification Notes

Oil Specs: Requires API SH-rated 10W-40 oil (Subaru SIB SSB-93-018). Compatible with ILSAC GF-2 requirements.

Emissions: Euro 2 certification applies only to post-1995 export models (VCA Type Approval #VCA/EMS/1703). JDM variants meet domestic Japanese emissions.

Power Ratings: Measured under JIS D 1001 standards. Output achieved with 100 RON fuel and optimal ignition timing (Subaru TIS Doc. A20GPERF).

Primary Sources

Subaru Technical Information System (TIS): Docs A20GEJ, A20GFUEL, A20TIMING

VCA Type Approval Database (VCA/EMS/1703)

JIS D 1001: Internal combustion engine — Test code

EJ20G Compatible Models

The Subaru EJ20G was used exclusively in high-performance Impreza WRX STI platforms (GC8 chassis) with longitudinal mounting and symmetrical all-wheel drive. This engine received platform-specific adaptations-reinforced block castings in the STI Version II and revised intake manifolds in the Type RA-and from 1994 the updated STI Rev. F models adopted improved head gaskets and oil squirters, creating interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Subaru
Years:
1992-1996
Models:
Impreza WRX STI (GC8)
Variants:
STI Version I, STI Version II, STI Rev. F
View Source
Subaru Group PT-2021
Make:
Subaru
Years:
1992-1996
Models:
Impreza WRX Type RA
Variants:
Type RA, Type RA-V
View Source
Subaru TIS Doc. A20GRA
Identification Guidance

Locate the engine code stamped horizontally on the front-left cylinder block near the exhaust manifold (Subaru TIS A20GID01). The 4th digit of the VIN indicates engine family ('E' for EJ series). Pre-1994 models have silver valve covers with ribbed rocker housings; post-1994 units use black valve covers with revised fastener layouts. Critical differentiation from EJ20K: EJ20G has sequential twin-turbos and different ECU calibration. Service parts require production date verification - head gaskets and oil pans for pre-1994 models are incompatible with later revisions due to internal cooling passage updates (Subaru SIB SSB-93-018).

Identification Details

Evidence:

Subaru TIS Doc. A20GID01

Location:

Stamped horizontally on the front-left cylinder block near the exhaust manifold (Subaru TIS A20GID01).

Visual Cues:

  • Pre-1994: Silver valve cover with ribbed rocker housing
  • Post-1994: Black valve cover with updated fastener layout
  • Visible twin turbochargers (VF22 + VF23) mounted on both cylinder banks
Compatibility Notes

Evidence:

Subaru SIB SSB-93-018

Head Gasket:

Pre-1994 head gaskets lack multi-layer steel (MLS) construction and must not be used on post-revision blocks.

Turbo Components:

Sequential turbo actuators and vacuum solenoids are model-year specific; mixing components causes erratic boost behavior.
Valve Adjustment

Tools:

Requires special camshaft holding tool (Subaru SST 499717000) to maintain timing during adjustment.

Evidence:

Subaru TIS Doc. A20GVALVE

Clearance:

Intake: 0.15–0.19 mm, Exhaust: 0.22–0.26 mm (cold engine). Adjust every 30,000 km using feeler gauges.

Common Reliability Issues - SUBARU EJ20G

The EJ20G's primary reliability risk is head gasket failure on high-mileage engines, with elevated incidence in vehicles subjected to sustained high-load operation. Internal Subaru engineering reports noted increased gasket blowout rates beyond 150,000 km, while UK DVSA field data shows a notable share of coolant contamination failures linked to degraded seals. Extended track use and delayed maintenance increase thermal stress, making coolant quality and flush intervals critical.

Head gasket failure
Symptoms: Coolant loss, white exhaust smoke, overheating, oil contamination (mayonnaise residue), misfires.
Cause: Age-related degradation of composite gasket material due to thermal cycling and improper coolant concentration.
Fix: Replace with updated MLS head gasket; resurface cylinder head if warped; refill with HOAT coolant per specification.
Timing belt wear or failure
Symptoms: Squealing noise, erratic idling, poor starting, stored cam/crank correlation codes.
Cause: Rubber belt degradation over time; tensioner pulley bearing wear leading to misalignment and tooth skipping.
Fix: Replace timing belt, tensioner, idler pulleys, and water pump per service interval; verify cam timing marks after installation.
Sequential turbo actuator failure
Symptoms: Boost lag, uneven power delivery, stored turbo control codes, excessive smoke.
Cause: Vacuum diaphragm leaks or mechanical binding in secondary turbo actuator due to carbon buildup or age.
Fix: Replace or rebuild actuator; inspect vacuum lines and solenoid function; recalibrate via diagnostic tool.
Oil leaks from valve cover gaskets
Symptoms: Oil residue on exhaust manifold, burning smell, drips on undertray, low oil level warnings.
Cause: Age-hardened rubber gaskets losing elasticity; overtightened bolts causing warping.
Fix: Replace valve cover gasket with OEM part; torque bolts to 7.0 Nm in correct sequence; inspect breather hose function.
Research Basis

Analysis derived from Subaru technical bulletins (1992-1996) and UK DVSA failure statistics (1995-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about SUBARU EJ20G

Find answers to most commonly asked questions about SUBARU EJ20G.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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