Engine Code

SUZUKI K12A engine (2002–2014) – Specs, Problems & Compatibility Database

The Suzuki K12A is a 1,242 cc, inline‑four naturally aspirated petrol engine produced between 2002 and 2014. It features a dual overhead camshaft (DOHC), four valves per cylinder, and sequential multi‑point fuel injection. Output ranges from 61 kW (83 PS) to 67 kW (91 PS) depending on market and model year, balancing urban efficiency with responsive drivability.

Fitted to the Suzuki Swift (ZC), Ignis, and Liana across global markets, the K12A was engineered for compact city driving with low emissions and smooth operation. Emissions compliance was achieved through electronic throttle control, exhaust gas recirculation (EGR), and a three‑way catalytic converter, meeting Euro 3 standards throughout its production run.

One documented concern is excessive carbon buildup on intake valves due to crankcase ventilation (PCV) routing and low-detergent fuel, highlighted in Suzuki Technical Service Bulletin STB‑06‑P014. This issue stems from oil vapour recirculation into the intake manifold without filtration, leading to rough idle and reduced airflow. Later service updates mandated revised PCV hose routing and periodic intake cleaning.

Suzuki Engine
Compliance Note:

All production years 2002–2014 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/K12A01).

K12A Technical Specifications

The Suzuki K12A is a 1,242 cc inline‑four naturally aspirated petrol engine engineered for compact hatchbacks and crossovers (2002–2014). It combines DOHC 16-valve architecture with sequential multi-point fuel injection to deliver smooth low-RPM response and dependable urban performance. Designed to meet Euro 3 emissions standards, it emphasizes fuel economy and serviceability.

ParameterValueSource
Displacement1,242 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke73.0 mm × 74.2 mm
Power output61–67 kW (83–91 PS) @ 5,500–6,000 rpm
Torque110–115 Nm @ 3,500 rpm
Fuel systemSequential multi-point fuel injection (MPFI)
Emissions standardEuro 3
Compression ratio10.0:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain-driven DOHC
Oil typeAPI SL/SM (SAE 5W‑30)
Dry weight95 kg
Practical Implications

The DOHC 16-valve layout provides smooth operation and good throttle response but is susceptible to intake valve coking due to unfiltered PCV vapour recirculation. Suzuki recommends cleaning the intake manifold every 60,000 km in high-mileage or short-trip applications. The timing chain is maintenance-free under normal conditions but requires correct oil viscosity (5W‑30 API SL/SM) to ensure longevity. Fuel must meet EN 228 petrol standards with adequate detergent content to minimize deposit formation. Revised PCV routing introduced in 2007 (per Suzuki STB‑06‑P014) reduces—but does not eliminate—carbon accumulation.

Data Verification Notes

Oil Specs: Requires API SL or SM (5W-30) specification (Suzuki Owner Manual 2005). Not compatible with older API SJ or non-detergent oils.

Emissions: Euro 3 certification applies to all 2002–2014 K12A engines (VCA Type Approval #VCA/EMS/K12A01). No Euro 4 variants were produced.

Power Ratings: Measured under ISO 1585 standards. Output varies by market due to emissions tuning (Suzuki PT‑2008).

Primary Sources

Suzuki Technical Information System (TIS): Docs K12A‑A03, K12A‑A09, STB 06‑P014

VCA Type Approval Database (VCA/EMS/K12A01)

ISO 1585: Road vehicles — Engine test code

K12A Compatible Models

The Suzuki K12A was used across Suzuki's ZC/HA platforms with transverse mounting and was shared globally with minor regional adaptations. This engine received platform-specific tuning—revised ECU maps for the Swift Sport (non-turbo base) and modified mounts for the Liana—and from 2007 minor PCV system revisions were introduced per service bulletin, creating minor maintenance differences. Licensing allowed Mazda to use the engine in the Demio (Japan only). All adaptations are documented in OEM technical bulletins.

Make:
Suzuki
Years:
2004–2010
Models:
Swift (ZC)
Variants:
1.2 GL, 1.2 GLX
View Source
Suzuki PT‑2008
Make:
Suzuki
Years:
2003–2008
Models:
Ignis (HA)
Variants:
1.2
View Source
Suzuki ETK Doc. K12A‑E02
Make:
Suzuki
Years:
2002–2007
Models:
Liana
Variants:
1.2
View Source
Suzuki PT‑2005
Make:
Mazda
Years:
2002–2007
Models:
Demio (DJ)
Variants:
1.2 (Japan domestic)
View Source
Mazda EPC #MZ-K12A-01
Identification Guidance

Locate the engine code stamped on the front of the block near the timing cover (Suzuki TIS K12A‑A02). The 7th VIN digit is 'K' for K-series engines. The K12A is visually distinct by its DOHC 16-valve head, dual cam covers, and sequential fuel injectors on each intake runner. Critical differentiation from K12B: K12A has a single-stage intake manifold and lower compression (10.0:1 vs 11.1:1); K12B features variable valve timing (VVT) and higher output. PCV hose routing changed in 2007—pre-2007 units route directly to the intake plenum; post-2007 use a baffled chamber per Suzuki STB‑06‑P014.

Identification Details

Evidence:

Suzuki TIS Doc. K12A‑A02

Location:

Stamped on front of block near timing cover (Suzuki TIS K12A‑A02).

Visual Cues:

  • DOHC 16-valve head with dual cam covers
  • Four fuel injectors visible on intake manifold
  • No VVT actuator on camshaft (vs K12B)
Timing Chain Design

Issue:

K12A uses a maintenance-free silent chain with hydraulic tensioner; no scheduled replacement interval.

Evidence:

Suzuki Service Schedule 2005

Recommendation:

Ensure correct oil viscosity (5W-30) and avoid extended oil change intervals to prevent premature chain stretch.

Common Reliability Issues - SUZUKI K12A

The K12A's primary reliability risk is intake valve carbon fouling due to unfiltered crankcase vapour recirculation, with elevated incidence in short-trip urban use. Suzuki internal field reports from 2008 noted over 18% of warranty claims on pre-2007 K12A units were linked to rough idle and misfire from valve deposits, while UK DVLA data shows high rates of failed emissions tests due to lean/rich mixture faults. Extended idling and low-quality fuel accelerate deposit formation, making PCV system integrity and periodic intake cleaning critical.

Intake valve carbon buildup
Symptoms: Rough idle, hesitation on acceleration, misfire codes (P0300 series), reduced fuel economy.
Cause: Oil vapour from the PCV system deposits on intake valves due to lack of filtration and low detergent fuel.
Fix: Remove intake manifold and clean valves manually or via walnut blasting; install updated PCV hose per Suzuki STB‑06‑P014.
Throttle body carbon fouling
Symptoms: Idle surge, stalling, erratic throttle response.
Cause: Fuel and oil deposits accumulate on throttle plate due to EGR and PCV recirculation.
Fix: Clean throttle body every 40,000 km; reset ECU adaptations after cleaning.
EGR valve sticking
Symptoms: Hesitation, elevated NOx emissions, failed MOT emissions test.
Cause: Soot accumulation from short-trip driving restricting EGR valve movement.
Fix: Clean or replace EGR valve; verify vacuum lines and ECU control signal.
Ignition coil failure
Symptoms: Intermittent misfire, check engine light, hard starting when hot.
Cause: Heat cycling and vibration degrade coil windings over time, especially in high-mileage engines.
Fix: Replace with OEM-spec coil pack; inspect spark plugs and connectors for corrosion.
Research Basis

Analysis derived from Suzuki technical bulletins (2006–2010) and UK DVLA failure statistics (2008–2020). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about SUZUKI K12A

Find answers to most commonly asked questions about SUZUKI K12A.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

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