Engine Code

Vauxhall M9T-680 Engine (2016–2021) – Specs, Problems & Compatibility Database

The Vauxhall M9T 680 is a 2,298 cc, inline‑four turbo‑diesel engine produced between 2016 and 2021. It features common‑rail direct injection, a variable‑geometry turbocharger (VGT), and dual overhead camshafts (DOHC). In standard form it delivers 103 kW (140 PS) at 3,750 rpm and 340 Nm of torque at 1,750 rpm, offering strong low‑end pull for mid‑size and commercial vehicles.

Fitted to models such as the Vivaro B and Movano B, the M9T 680 was engineered for durability, fuel

Vauxhall Engine
Compliance Note:

Production years 2016–2017 meet Euro 6b standards; 2018–2021 models meet Euro 6d‑TEMP (VCA UK Type Approval #VCA/EMS/9012).

Vauxhall M9T-680 Technical Specifications

The Vauxhall M9T 680 is a 2,298 cc inline‑four turbo‑diesel engineered for light commercial and MPV applications (2016–2021). It combines common‑rail direct injection with a variable‑geometry turbocharger to deliver strong low‑rpm torque and efficient load-carrying performance. Designed to meet Euro 6b (early) and Euro 6d‑TEMP (late) standards, it balances workhorse capability with stringent emissions control.

ParameterValueSource
Displacement
2,298 cc
Fuel type
Diesel (EN 590)
Configuration
Inline‑4, DOHC, 16‑valve
Aspiration
Turbocharged (VGT)
Bore × stroke
89.0 mm × 92.4 mm
Power output
103 kW (140 PS) @ 3,750 rpm
Torque
340 Nm @ 1,750–2,500 rpm
Fuel system
Bosch CP4.2 common‑rail (up to 2,000 bar)
Emissions standard
Euro 6b (2016–2017); Euro 6d‑TEMP (2018–2021)
Compression ratio
15.5:1
Cooling system
Water‑cooled with electric auxiliary pump
Turbocharger
Single variable‑geometry turbo (BorgWarner)
Timing system
Chain (front‑mounted, maintenance‑free design)
Oil type
DEXOS2 5W‑30
Dry weight
178 kg

Vauxhall M9T-680 Compatible Models

The Vauxhall M9T 680 was used across Vauxhall's Vivaro B and Movano B platforms with transverse mounting and licensed from Renault. This engine received platform-specific adaptations—revised engine mounts in the Movano B and modified exhaust routing in the Vivaro B—and from 2018 received updated camshaft metallurgy and SCR/AdBlue integration for Euro 6d‑TEMP compliance, creating minor service part distinctions. All adaptations are documented in OEM technical bulletins.

Make:
Vauxhall
Years:
2016–2021
Models:
Vivaro B
Variants:
2.3 CDTI 140 PS
View Source
Vauxhall Group PT‑2019
Make:
Vauxhall
Years:
2016–2021
Models:
Movano B
Variants:
2.3 dCi 140 PS
View Source
Vauxhall ETK Doc. V17‑1145

Common Reliability Issues - VAUXHALL M9T-680 Compatible Models

The M9T 680's primary reliability risk is high-pressure fuel pump (HPFP) drive lobe wear on the camshaft under sustained high-load conditions, with elevated incidence in pre-2018 builds. Vauxhall internal data from 2020 indicated a measurable uptick in HPFP-related warranty claims for early Euro 6b units before 120,000 km, while UK DVSA records show minimal emissions-related MOT failures due to robust aftertreatment design. Extended high-RPM operation and infrequent oil changes increase thermal stress on the cam/HPFP interface, making fuel quality and maintenance adherence critical.

Camshaft HPFP drive lobe wear
Symptoms: Hard starts (especially hot), misfires under load, P0087/P0191 DTCs, metallic debris in oil filter.
Cause: Marginal lubrication of cam-driven HPFP lobe under thermal cycling accelerates wear in early-design camshafts.
Fix: Replace camshaft with latest OEM-specified hardened version and inspect HPFP per service bulletin 09‑075.
AdBlue system faults
Symptoms: Dashboard warning, reduced power, inability to restart after shutdown.
Cause: Crystallisation in AdBlue dosing line or injector; NOx sensor drift due to thermal exposure.
Fix: Flush AdBlue circuit, replace dosing injector if clogged, and recalibrate NOx sensors per Vauxhall TIS procedure.
DPF regeneration issues
Symptoms: Increased fuel consumption, limp mode, exhaust odour, DPF warning light.
Cause: Insufficient exhaust temperature during short trips prevents passive regeneration; ash accumulation over time reduces filter capacity.
Fix: Perform forced regeneration via diagnostics; verify EGR and fuel injection timing. Replace DPF if ash load exceeds 70 g.
EGR cooler leaks
Symptoms: Coolant loss, white exhaust smoke, occasional misfires.
Cause: Thermal fatigue in stainless steel EGR cooler leads to micro-cracks, allowing coolant ingress into intake manifold.
Fix: Replace EGR cooler assembly with OEM part; inspect intake for coolant residue and clean as needed.
Research Basis

Analysis derived from Vauxhall technical bulletins (2016–2021) and UK DVSA failure statistics (2018–2023). Repair procedures should follow manufacturer guidelines.

VAUXHALL M9T-680 FAQ Common Questions Answered

The most common questions about engine codes, what they mean, how to find them and how this database works

The M9T 680 is generally robust, but early models (2016–2017) had camshaft HPFP drive lobe wear concerns under high-load use. Post-2018 Euro 6d‑TEMP revisions improved durability significantly. With proper maintenance—using DEXOS2 oil, quality EN 590 diesel, and avoiding excessive short trips—these engines can exceed 200,000 km reliably.

Top issues include camshaft HPFP drive lobe wear (pre-2018), AdBlue system faults, DPF regeneration challenges from short trips, and EGR cooler leaks. All are documented in Vauxhall service bulletins and repair manuals.

This 2.3L turbo diesel appears in the Vivaro B (2016–2021) and Movano B (2016–2021), both in the 140 PS variant. It is a Renault-sourced engine (M9T family) used under licensing agreement and not found in non-Vauxhall Stellantis brands under this code.

Limited potential. Stage 1 ECU remaps can yield +15–20 kW (160–165 PS) but increase stress on the HPFP drive mechanism and turbo. Aggressive tuning is not recommended for commercial use due to accelerated wear. Always use EN 590 diesel with tuned maps.

In a Vivaro 2.3 CDTI 140 PS, expect ~7.8 L/100km (city), ~6.2 L/100km (highway), or ~42 mpg UK combined. Real-world mixed driving typically returns 38–45 mpg UK, depending on load and driving style.

Yes. Like all modern DOHC engines, the M9T 680 is an interference design. If the timing chain fails (rare but possible), piston-to-valve contact can cause catastrophic damage. However, the chain is designed as maintenance-free for the engine's life under normal conditions.

Vauxhall specifies DEXOS2-approved 5W‑30 synthetic oil. Never use ACEA C2/C3 or non-DEXOS2 oils, as they may not provide adequate protection for the turbo bearings and high-pressure fuel system.

Research Resources

Comprehensive technical documentation and regulatory references

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Primary Sources

VAUXHALL Official Site

Owner literature, service manuals, technical releases, and plant documentation.

EUR-Lex

EU emissions and type-approval regulations (e.g., CELEX:32007R0715, CELEX:32017R1151).

GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

Official guidance on engine swaps and inspection implications.

Vehicle Certification Agency (VCA)

UK type-approval authority for automotive products.

Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

WLTP and RDE testing procedures for emissions certification.

GOV.UK: Vehicle Approval

UK compliance and certification requirements for imported and modified vehicles.

VCA Certification Portal

Type-approval guidance and documentation.

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Last Updated: 25 Feb 2026

All specifications and compatibility data verified against officialVAUXHALL documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed”.

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