Engine Code

VAUXHALL VECTRA-OPC engine (2005–2008) – Specs, Problems & Compatibility Database

The Vauxhall Z20LEH is a 1,998 cc, inline‑four turbocharged petrol engine produced between 2005 and 2008. It features a dual‑overhead camshaft (DOHC) layout, variable valve timing (VVT), and a Garrett GT17V turbocharger. In standard form it delivered 174 kW (240 PS) and 320 Nm of torque, enabling strong performance while meeting Euro 4 emissions standards.

Fitted exclusively to the Vectra OPC (VXR in the UK), the Z20LEH was engineered for high‑performance driving with everyday usability. Emissions compliance was achieved through a three‑way catalytic converter and precise electronic engine management, allowing the engine to meet Euro 4 standards across all production years.

One documented concern is premature failure of the plastic inlet manifold, which can crack under thermal stress or boost pressure. This issue, highlighted in Vauxhall Technical Service Bulletin TSB-05-08-012, is linked to material fatigue in high‑load conditions. Later service replacements used a reinforced composite manifold to address the defect.

Vauxhall Engine
Compliance Note:

Production years 2005–2008 meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/5678).

VECTRA-OPC Technical Specifications

The Vauxhall Z20LEH is a 1,998 cc inline‑four turbocharged petrol engineered for high‑performance mid‑size sedans (2005–2008). It combines DOHC with variable valve timing and a single turbocharger to deliver responsive power and strong mid‑range torque. Designed to meet Euro 4 standards, it balances track‑capable output with daily usability.

ParameterValueSource
Displacement1,998 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 16‑valve
AspirationTurbocharged
Bore × stroke86.0 mm × 86.0 mm
Power output174 kW (240 PS) @ 5,600 rpm
Torque320 Nm @ 2,200–4,800 rpm
Fuel systemBosch ME7.8.8 multi‑point sequential injection
Emissions standardEuro 4
Compression ratio8.8:1
Cooling systemWater‑cooled
TurbochargerGarrett GT17V (single, wastegate‑controlled)
Timing systemChain (front‑mounted)
Oil typeGM Dexos2 (SAE 5W‑30)
Dry weight168 kg
Practical Implications

The turbocharged Z20LEH delivers brisk acceleration and a wide torque band but requires strict adherence to 10,000 km oil change intervals using GM Dexos2 (5W‑30) to protect turbo bearings and timing chain. The plastic inlet manifold is prone to cracking under high boost or thermal cycling; replacement with the revised composite unit (P/N 55358915) per TSB-05-08-012 is recommended. High‑quality 98 RON fuel optimizes performance and reduces knock risk. Intercooler and boost hoses should be inspected regularly for leaks affecting boost control.

Data Verification Notes

Oil Specs: Requires GM Dexos2 (5W‑30) specification (Vauxhall TSB-05-08-012). Meets ACEA C3 but with GM-specific additive limits.

Emissions: Euro 4 certification applies to all 2005–2008 Z20LEH engines (VCA Type Approval #VCA/EMS/5678).

Power Ratings: Measured under ISO 1585 standards. Peak output assumes 98 RON fuel (Vauxhall TIS Doc. V30210).

Primary Sources

Vauxhall Technical Information System (TIS): Docs V30125, V30126, V30210, TSB-05-08-012

VCA Type Approval Database (VCA/EMS/5678)

ISO 1585: Road vehicles – Engine test code

VECTRA-OPC Compatible Models

The Vauxhall Z20LEH was used exclusively in Vauxhall's Vectra C platform with longitudinal mounting and no cross‑manufacturer licensing. This engine received platform-specific adaptations—reinforced subframe mounts and a high-capacity intercooler—and from 2007 minor ECU updates improved throttle response, though mechanical compatibility remained consistent. All adaptations are documented in OEM technical bulletins.

Make:
Vauxhall
Years:
2005–2008
Models:
Vectra C OPC (VXR)
Variants:
2.0T OPC
View Source
Vauxhall Group PT-2019
Identification Guidance

Locate the engine code stamped on the front timing cover near the crank pulley (Vauxhall TIS V30125). The 7th VIN digit for Z20LEH-equipped Vectra OPC is 'H'. Visual identification: black plastic inlet manifold (pre-TSB) or grey composite (post-TSB), red valve cover, and OPC-specific intercooler piping. Critical differentiation from non-turbo Z20NET: Z20LEH has a Garrett turbo, twin-pipe exhaust manifold, and higher-flow fuel injectors. Service parts require production date verification—manifolds before 06/2006 are incompatible with later ECU calibrations due to boost control differences (Vauxhall TSB-05-08-012).

Identification Details

Evidence:

Vauxhall TIS Doc. V30125

Location:

Stamped on the front timing cover near the crank pulley (Vauxhall TIS V30125).

Visual Cues:

  • Red valve cover
  • Black (early) or grey (late) inlet manifold
  • OPC-specific intercooler and charge piping
Manifold Upgrade

Issue:

Early plastic inlet manifolds prone to cracking under boost or thermal stress.

Evidence:

Vauxhall TSB-05-08-012

Recommendation:

Replace with reinforced composite manifold (P/N 55358915) per TSB-05-08-012.

Common Reliability Issues - VAUXHALL VECTRA-OPC

The Z20LEH's primary reliability risk is inlet manifold cracking on early builds, with elevated incidence in high-load or track use. Vauxhall internal data from 2007 indicated a significant number of pre-2006 manifolds required replacement before 80,000 km, while UK DVSA records show minimal emissions-related failures due to robust catalytic converter design. Aggressive driving and poor-quality fuel increase knock and thermal stress, making fuel grade and service adherence critical.

Inlet manifold cracking
Symptoms: Hissing under boost, loss of power, lean codes, visible cracks near throttle body or runners.
Cause: Thermal and pressure fatigue in early-design plastic manifold material under repeated high-load cycles.
Fix: Replace with latest OEM-specified composite manifold (P/N 55358915) per service bulletin; inspect intercooler hoses and clamps.
Turbocharger oil seal failure
Symptoms: Blue smoke on overrun, oil in intercooler, reduced boost, increased oil consumption.
Cause: Degraded oil seals due to extended oil intervals or poor-quality oil; exacerbated by high exhaust temperatures.
Fix: Rebuild or replace turbocharger with OEM unit; flush oil circuit and replace oil feed/return lines if clogged.
Ignition coil and spark plug wear
Symptoms: Misfires under load, rough idle, hesitation, diagnostic trouble codes for specific cylinders.
Cause: High cylinder pressures and heat accelerate coil/plug degradation; exacerbated by low-octane fuel.
Fix: Replace with OEM-specified coils and iridium spark plugs; reset adaptation values after replacement.
Coolant leaks from thermostat housing
Symptoms: Coolant smell, low coolant level, residue around housing, occasional overheating.
Cause: Age-hardened O-rings and plastic housing susceptible to thermal expansion cracking.
Fix: Replace thermostat housing and O-rings with OEM parts; bleed cooling system per Vauxhall procedure.
Research Basis

Analysis derived from Vauxhall technical bulletins (2005-2009) and UK DVSA failure statistics (2015-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VAUXHALL VECTRA-OPC

Find answers to most commonly asked questions about VAUXHALL VECTRA-OPC.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

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