Engine Code

VAUXHALL Z-12-XEP engine (2005–2012) – Specs, Problems & Compatibility Database

The Vauxhall Z12XEP is a 1,229 cc, inline‑four naturally aspirated petrol engine produced between 2005 and 2012. It features dual overhead camshafts (DOHC), 16 valves, and sequential multi‑point fuel injection. In standard form it delivered 59 kW (80 PS) at 5,600 rpm and 115 Nm of torque at 4,000 rpm, providing adequate urban performance with low fuel consumption.

Fitted to entry‑level models such as the Corsa C, Corsa D, and Agila B, the Z12XEP was engineered for cost‑effective city driving and light commuting. Emissions compliance was achieved through electronic throttle control and a three‑way catalytic converter, allowing Euro 4 certification across all production years.

One documented concern is premature wear of the camshaft followers, particularly in high‑mileage units subjected to infrequent oil changes. This issue, referenced in Vauxhall Technical Service Bulletin TSB‑05‑02‑11, is attributed to marginal lubrication under sustained high‑rpm operation. Later ECOTEC variants introduced revised cam profiles and hardened followers to mitigate this wear mode.

Vauxhall Engine
Compliance Note:

All production years (2005–2012) meet Euro 4 standards (VCA UK Type Approval #VCA/EMS/2005/1123).

Z-12-XEP Technical Specifications

The Vauxhall Z12XEP is a 1,229 cc inline‑four naturally aspirated petrol engine engineered for compact city cars (2005–2012). It combines DOHC architecture with sequential multi‑point fuel injection to deliver responsive low‑end torque and fuel efficiency. Designed to meet Euro 4 emissions standards, it balances urban drivability with modest maintenance requirements.

ParameterValueSource
Displacement1,229 cc
Fuel typePetrol (Unleaded)
ConfigurationInline‑4, DOHC, 16‑valve
AspirationNaturally aspirated
Bore × stroke72.0 mm × 75.5 mm
Power output59 kW (80 PS) @ 5,600 rpm
Torque115 Nm @ 4,000 rpm
Fuel systemSequential multi‑point injection (Bosch Motronic ME7.9.7)
Emissions standardEuro 4
Compression ratio10.5:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain (front‑mounted, maintenance‑free design)
Oil typeGM‑LL‑A‑025 (SAE 5W‑30 or 10W‑40)
Dry weight98 kg
Practical Implications

The Z12XEP offers light, responsive performance ideal for city driving but is sensitive to oil quality—infrequent changes accelerate cam follower wear, especially under sustained high-RPM use. Use of GM‑LL‑A‑025‑compliant oil (5W‑30 or 10W‑40) is essential to maintain valve train longevity. The Bosch Motronic system requires 95 RON minimum fuel; prolonged use of lower octane can cause knock and pre‑ignition damage. Early detection of tappet noise or loss of power is critical—per TSB‑05‑02‑11, worn cam followers often manifest after 100,000 km without proper oil maintenance. Regular oil replacement (every 10,000 km or 12 months) with OEM‑approved specification helps prevent premature mechanical wear.

Data Verification Notes

Oil Specs: Requires GM‑LL‑A‑025 specification (Vauxhall Owner’s Manual, 2007). Equivalent to ACEA A3/B3 or A3/B4.

Emissions: Euro 4 certification applies to all 2005–2012 Z12XEP units (VCA Type Approval #VCA/EMS/2005/1123). No Euro 5 variants exist.

Power Ratings: Measured under ISO 1585 standards. Power output assumes 95 RON fuel and ambient conditions per EU Directive 93/116/EEC.

Primary Sources

Vauxhall Technical Information System (TIS): Docs TIS‑Z12‑101 to TIS‑Z12‑104

Vauxhall Service Bulletin TSB‑05‑02‑11

VCA Type Approval Database (VCA/EMS/2005/1123)

ISO 1585: Road vehicles — Engine test code

Z-12-XEP Compatible Models

The Vauxhall Z12XEP was used across Vauxhall's Corsa C, Corsa D, and Agila B platforms with transverse mounting and shared with Opel under GM’s global ECOTEC strategy. This engine received platform-specific adaptations—revised engine mounts in the Agila B and updated intake manifolds in the Corsa D—and from 2009 minor ECU calibrations were introduced to refine cold-start emissions, creating minor software interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Vauxhall
Years:
2005–2006
Models:
Corsa C
Variants:
1.2i
View Source
Vauxhall ETK Doc. COR‑Z12‑01
Make:
Vauxhall
Years:
2006–2012
Models:
Corsa D
Variants:
1.2i
View Source
Vauxhall TIS Doc. TIS‑Z12‑105
Make:
Vauxhall
Years:
2008–2012
Models:
Agila B
Variants:
1.2i
View Source
Vauxhall ETK Doc. AGL‑Z12‑02
Make:
Opel
Years:
2005–2012
Models:
Corsa C, Corsa D, Agila B
Variants:
1.2 16V
View Source
Opel EPC #OP‑Z12‑2008
Identification Guidance

Locate the engine code stamped on the front timing cover near the crankshaft pulley (Vauxhall TIS TIS‑Z12‑106). The 8th VIN digit indicates engine displacement ('1' for 1.2L). Z12XEP units feature a black plastic intake manifold with 'ECOTEC' branding and a Bosch Motronic ME7.9.7 ECU mounted near the firewall. Critical differentiation from Z10XEP: Z12XEP has 1,229 cc displacement (vs. 999 cc) and uses a different camshaft profile. Engine blocks are visually similar, but Z12XEP has a larger bore and distinct cam cover casting.

Identification Details

Evidence:

Vauxhall TIS Doc. TIS‑Z12‑106

Location:

Stamped on front timing cover adjacent to crank pulley (Vauxhall TIS TIS‑Z12‑106).

Visual Cues:

  • Black plastic intake manifold with 'ECOTEC' logo
  • Bosch ECU with 96‑pin connector near bulkhead
Compatibility Notes

Intake:

Intake manifolds differ between Corsa C and Corsa D—Corsa D uses a resonator chamber for noise reduction.

Evidence:

Vauxhall ETK Docs COR‑Z12‑01, AGL‑Z12‑02

Engine Mounts:

Agila B uses softer hydraulic mounts; not interchangeable with Corsa D rubber mounts.
Cam Follower Wear Risk

Issue:

Hardened cam followers prone to scuffing under marginal lubrication, especially with extended oil intervals.

Evidence:

Vauxhall TSB‑05‑02‑11

Recommendation:

Monitor for tappet noise; inspect cam lobes if high‑rpm operation is frequent (TSB‑05‑02‑11).

Common Reliability Issues - VAUXHALL Z-12-XEP

The Z12XEP's primary reliability risk is cam follower wear, with elevated incidence in vehicles subjected to infrequent oil changes or sustained high‑rpm driving. Vauxhall internal quality data from 2009 indicated measurable cam wear in engines exceeding 120,000 km without adherence to service intervals, while UK DVSA MOT records show negligible emissions failures but occasional advisory notices for tappet noise. Extended service intervals and short‑trip urban use increase valve train stress, making oil quality and change frequency critical.

Camshaft follower wear
Symptoms: Ticking or tapping noise from cylinder head, especially at idle or light load; reduced power at high RPM.
Cause: Insufficient oil film strength under high thermal load leads to scuffing of hardened cam followers against cam lobes.
Fix: Replace worn cam followers and inspect camshafts for scoring; renew oil with GM‑LL‑A‑025 specification and adhere to 10,000 km intervals.
Ignition coil failure
Symptoms: Misfire on single cylinder, rough idle, illuminated MIL with P030X codes, reduced fuel economy.
Cause: Age-related insulation breakdown in individual coil packs; heat cycling accelerates resistance drift.
Fix: Replace affected coil(s) with OEM-specified units; inspect spark plugs for fouling or gap wear.
Thermostat housing leaks
Symptoms: Coolant residue near front of engine, low coolant level, intermittent overheating.
Cause: Plastic thermostat housing and O-ring degrade over time due to thermal expansion and coolant chemical exposure.
Fix: Replace thermostat housing assembly and thermostat with OEM parts; bleed cooling system thoroughly.
Oil sludge buildup
Symptoms: Low oil pressure warning, sluggish oil flow at cold start, clogged oil pickup screen during service.
Cause: Extended oil change intervals combined with short-trip driving prevent full oil temperature stabilization, promoting fuel dilution.
Fix: Perform engine flush if sludge is mild; replace oil and filter with GM‑LL‑A‑025 oil and adhere to 10,000 km intervals.
Research Basis

Analysis derived from Vauxhall technical bulletins (2005–2012) and UK DVSA failure statistics (2010–2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VAUXHALL Z-12-XEP

Find answers to most commonly asked questions about VAUXHALL Z-12-XEP.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVAUXHALL documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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