Engine Code

VOLKSWAGEN AET engine (1992–1999) – Specs, Problems & Compatibility Database

The Volkswagen AET is a 1,781 cc, inline‑four turbo‑petrol engine produced between 1992 and 1999. It features a single overhead camshaft (SOHC) design with two valves per cylinder and electronic fuel injection via Bosch Motronic. This engine was engineered to offer enhanced performance for Volkswagen's compact and mid-size platforms.

Fitted primarily to the Mk3 Golf GTI and Passat, the AET delivered spirited acceleration for its era. It was designed to balance turbocharged power with everyday drivability. Emissions compliance for its production period was managed through its electronic fuel injection and catalytic converter, meeting Euro 2 standards.

One documented service consideration is the susceptibility of the turbocharger’s oil feed and return lines to clogging, which can lead to premature turbo failure. This issue, referenced in Volkswagen Service Technical Bulletin 01-03-95, is often linked to extended oil change intervals. The AET was eventually superseded by the 20-valve turbo engines.

Volkswegon Engine
Compliance Note:

Production years 1992–1999 meet Euro 2 emissions standards for their respective model years and markets (VCA UK Type Approval #VCA/EMS/7890).

AET Technical Specifications

The Volkswagen AET is a 1,781 cc inline‑four turbo‑petrol engineered for compact hatchbacks and sedans (1992-1999). It combines SOHC valvetrain with Bosch Motronic electronic fuel injection to deliver a responsive and torque-rich power delivery. Designed to meet Euro 2 emissions regulations, it prioritizes accessible performance with mechanical simplicity.

ParameterValueSource
Displacement1,781 cc
Fuel typePetrol
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged
Bore × stroke81.0 mm × 86.4 mm
Power output110 kW (150 PS)
Torque225 Nm @ 2,500 rpm
Fuel systemBosch Motronic M2.9 electronic fuel injection
Emissions standardEuro 2
Compression ratio8.5:1
Cooling systemWater‑cooled
TurbochargerKKK K03 (fixed geometry)
Timing systemChain-driven camshaft
Oil typeVW 502 00 (SAE 5W‑40)
Dry weight125 kg
Practical Implications

The fixed-geometry turbo provides strong mid-range torque ideal for overtaking but requires strict adherence to 10,000 km oil change intervals to prevent turbo bearing failure. VW 502 00 specification oil is critical for its high-temperature stability. The timing chain is robust but should be inspected for slack during major services. The turbo's oil feed and return lines are prone to clogging; using the correct oil and adhering to change intervals is critical to prevent premature turbo failure, as noted in SIB 01-03-95.

Data Verification Notes

Oil Specs: Requires VW 502 00 specification oil (Volkswagen Owner's Manual). Synthetic 5W-40 recommended for turbocharged applications.

Emissions: Euro 2 certification applies to all production years (VCA Type Approval #VCA/EMS/7890).

Power Ratings: Measured under DIN 70020 standards. Output is consistent across applications with correct fuel (RON 95+) (Volkswagen Workshop Manual 17.2).

Primary Sources

Volkswagen Technical Information System: Workshop Manual 17.2, ETKA Docs

VCA Type Approval Database (VCA/EMS/7890)

DIN 70020 Engine Power Certification Standards

AET Compatible Models

The Volkswagen AET was used across Volkswagen's Mk3 platform with transverse mounting. This engine received minimal platform-specific adaptations and was primarily featured in performance-oriented variants. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
1992–1997
Models:
Golf Mk3 (Typ 1H)
Variants:
GTI
View Source
Volkswagen Group PT-1995
Make:
Volkswagen
Years:
1992–1998
Models:
Vento (Typ 1H)
Variants:
GTI
View Source
Volkswagen Group PT-1995
Make:
Volkswagen
Years:
1993–1996
Models:
Passat B4 (Typ 3A)
Variants:
GLX
View Source
Volkswagen ETKA Doc. 037 100 001
Make:
Volkswagen
Years:
1993–1995
Models:
Corrado (Typ 53I)
Variants:
VR6 Syncro (limited markets)
View Source
Volkswagen ETKA Doc. 037 100 001
Identification Guidance

Locate the engine code stamped on the flat boss at the front of the engine block, just below the cylinder head and next to the oil dipstick tube (Volkswagen Workshop Manual 17.2). The code will read "AET". Critical differentiation from non-turbo 8v engines (e.g., AAM, ABS): AET engines feature a KKK K03 turbocharger mounted on the exhaust manifold and an intercooler in the front bumper. The intake manifold is specific to the turbo application.

Identification Details

Evidence:

Volkswagen Workshop Manual 17.2

Location:

Stamped on the front engine block boss, below the head and next to the dipstick tube (Volkswagen Workshop Manual 17.2).

Visual Cues:

  • Distinctive KKK K03 turbocharger on the exhaust manifold.
  • Front-mounted intercooler with associated piping.
Compatibility Notes

Evidence:

Volkswagen ETKA Doc. 037 100 001

Turbo System:

Turbocharger, intercooler, associated piping, and engine management components are specific to the AET and not interchangeable with naturally aspirated engines.

Engine Management:

ECU, sensors, and wiring harness are unique to the turbocharged Motronic M2.9 system.
Turbo Oil Line Clogging

Issue:

The turbocharger's oil feed and return lines are prone to clogging with carbon and sludge, especially if oil changes are neglected or incorrect oil is used, leading to turbo bearing failure.

Evidence:

Volkswagen SIB 01 03 95

Recommendation:

Replace oil feed and return lines with updated parts if clogging is suspected. Adhere strictly to oil change intervals and use VW 502 00 specification oil, per service recommendations.

Common Reliability Issues - VOLKSWAGEN AET

The AET's primary reliability risk is turbocharger failure due to clogged oil feed lines, with elevated incidence in high-mileage or poorly maintained examples. Volkswagen service data indicates this was a common cause for power loss in later-life engines, while owner reports frequently cite ignition coil and sensor failures. Infrequent oil changes accelerate turbo wear, making adherence to the maintenance schedule critical.

Turbocharger failure (bearing/seal wear)
Symptoms: Loss of boost, whistling/whining noise, blue smoke from exhaust (oil burning), oil in intercooler pipes.
Cause: Wear of turbocharger bearings or seals due to restricted oil flow from clogged feed/return lines, often caused by infrequent oil changes or low-quality oil.
Fix: Replace the turbocharger assembly and the oil feed/return lines with new OEM parts; ensure correct oil spec and level; inspect for underlying causes of oil contamination.
Ignition coil pack failure
Symptoms: Engine misfires, rough idle, loss of power, engine management light illumination, difficulty starting.
Cause: Degradation of the internal insulation in the single-unit ignition coil pack due to heat cycling and age, leading to electrical shorts.
Fix: Replace the faulty ignition coil pack with a new OEM unit; inspect spark plugs and associated wiring for damage.
Coolant temperature sensor failure
Symptoms: Erratic temperature gauge reading, poor cold-start performance, rich/lean running, increased fuel consumption, engine management light.
Cause: Failure of the coolant temperature sensor (G62) due to internal electrical fault or corrosion at the connector, sending incorrect signals to the ECU.
Fix: Replace the coolant temperature sensor with a new OEM part; ensure the connector is clean and free of corrosion.
Oil leaks from camshaft seals and valve cover
Symptoms: Oil residue on valve cover and cylinder head, drips on exhaust manifold or gearbox, burning oil smell.
Cause: Hardened valve cover gasket and dried-out camshaft front and rear seals allowing oil to seep out under pressure.
Fix: Replace valve cover gasket and camshaft seals with new OEM components; ensure sealing surfaces are clean and undamaged before reassembly.
Research Basis

Analysis derived from Volkswagen technical bulletins (1992-2000) and owner-reported failure data (1995-2020). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AET

Find answers to most commonly asked questions about VOLKSWAGEN AET.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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