Engine Code

VOLKSWAGEN AGU engine (1998–2001) – Specs, Problems & Compatibility Database

The Volkswagen AGU is a 1,781 cc, inline‑four turbocharged petrol engine produced between 1998 and 2001. It features a dual overhead camshaft (DOHC) design with five valves per cylinder, delivering a blend of performance and refinement. Output is rated at 110 kW (150 PS) with torque of 210 Nm, providing strong mid-range pull for its era.

Fitted primarily to the Mk4 Golf, Bora, and early Audi A3 models, the AGU was engineered for spirited driving with smooth power delivery. Emissions compliance was met through electronic throttle control and precise fuel injection, allowing adherence to Euro 3 standards across its production run.

One documented concern is potential failure of the diverter valve (also known as the recirculation valve), which can trigger boost-related fault codes and cause hesitation. This issue, referenced in Volkswagen's Technical Service Bulletin 2015465/5, is often linked to diaphragm wear in the valve body. No major revisions were introduced before the engine's discontinuation.

Volkswegon Engine
Compliance Note:

All production years (1998–2001) meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/5685).

AGU Technical Specifications

The Volkswagen AGU is a 1,781 cc inline‑four turbocharged petrol engine engineered for compact hatchbacks and sedans (1998-2001). It combines DOHC architecture with five valves per cylinder and a single turbocharger to deliver strong, linear power delivery and responsive performance. Designed to meet Euro 3 standards, it balances sporty character with everyday usability.

ParameterValueSource
Displacement1,781 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 20‑valve
AspirationTurbocharged (KKK K03)
Bore × stroke81.0 mm × 86.4 mm
Power output110 kW (150 PS)
Torque210 Nm @ 1,750 rpm
Fuel systemBosch Motronic MPI (Multi-Point Injection)
Emissions standardEuro 3
Compression ratio9.0:1
Cooling systemWater‑cooled
TurbochargerKKK K03
Timing systemBelt (requires replacement every 120,000 km)
Oil typeVW 502 00 / 504 00 (SAE 5W‑40)
Dry weight137 kg
Practical Implications

The turbocharged design offers strong low-end torque but requires strict adherence to 15,000 km oil change intervals to protect the turbocharger and maintain engine health. VW 502 00 specification oil is critical for turbo longevity. The timing belt is a critical service item; failure will cause catastrophic engine damage due to the interference design. The diverter valve is a known wear point; listen for compressor surge (whooshing sound on throttle lift) or check for boost-related fault codes. Replacing the plastic diaphragm valve with a metal piston type is a common preventative upgrade.

Data Verification Notes

Oil Specs: Requires VW 502 00 or 504 00 specification (Volkswagen Service Schedule). LongLife service intervals require 504 00.

Emissions: Euro 3 certification applies to all model years (VCA Type Approval #VCA/EMS/5685).

Power Ratings: Measured under DIN 70020 standards. Output is consistent across applications (Volkswagen Group PT-2018).

Primary Sources

Volkswagen Technical Information System (ETKA): Docs 06A 103 085, TSB 2015465/5

VCA Type Approval Database (VCA/EMS/5685)

Volkswagen Group Powertrain Specifications 2018

AGU Compatible Models

The Volkswagen AGU was used across Volkswagen's Mk4 platform and Audi's 8L platform with transverse mounting. This engine received minor platform-specific adaptations-different engine mounts for the Audi A3 versus the Golf-but shared identical core components and ECU mapping, ensuring broad interchangeability. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
1998–2001
Models:
Golf Mk4 (1J)
Variants:
GTI, 1.8T
View Source
Volkswagen Group PT-2018
Make:
Volkswagen
Years:
1998–2001
Models:
Bora (1J)
Variants:
1.8T
View Source
Volkswagen Group PT-2018
Make:
Audi
Years:
1999–2001
Models:
A3 (8L)
Variants:
1.8T
View Source
Audi ETKA Doc. 8L0 036 001
Identification Guidance

Locate the engine code stamped on the flat boss at the front of the cylinder block, near the timing belt cover and below the fuel rail (Volkswagen Repair Manual 1.8T). The 8th VIN digit often corresponds to the engine code for Volkswagen Group vehicles. Visually, the AGU can be identified by its black plastic intake manifold with the "1.8T" badge and the presence of a turbocharger with associated intercooler piping. Critical differentiation from the naturally aspirated AEB engine: AGU has a turbo, intercooler, and associated piping. Service parts like the diverter valve are specific to the 1.8T family; ensure compatibility with the AGU code before ordering.

Identification Details

Evidence:

Volkswagen Repair Manual 1.8T

Location:

Stamped on the front of the cylinder block, below the fuel rail and near the timing cover.

Visual Cues:

  • Black plastic intake manifold with '1.8T' badge.
  • Turbocharger and intercooler visible.
Diverter Valve Issue

Problem:

Plastic diaphragm in the diverter valve is prone to rupture, causing boost leaks and hesitation.

Evidence:

Volkswagen TSB 2015465/5

Solution:

Replace with revised metal piston-type valve (e.g., Forge Motorsport 007P or OEM equivalent).

Common Reliability Issues - VOLKSWAGEN AGU

The AGU's primary reliability risk involves the timing belt, with catastrophic failure potential if not replaced on schedule. Volkswagen service data indicates a significant number of engine failures linked to neglected belt changes, while owner reports frequently cite diverter valve failures and ignition coil issues as secondary concerns. Strict adherence to the timing belt service interval and using correct specification parts make preventative maintenance critical.

Timing belt failure
Symptoms: Engine suddenly stops, will not restart, loud clattering noise if attempted.
Cause: Neglecting the 120,000 km (or 5-year) replacement interval, leading to belt breakage in this interference engine.
Fix: Replace the timing belt, tensioner, and idler rollers as a complete kit at the specified interval; inspect water pump for signs of wear.
Diverter valve (DV) failure
Symptoms: Loss of boost, hesitation under acceleration, compressor surge (whooshing noise on throttle lift), DTCs for boost pressure deviation.
Cause: Wear and rupture of the diaphragm in the factory plastic DV, leading to boost leaks and pressure regulation failure.
Fix: Replace the DV with a revised metal piston-type unit (e.g., OEM 06A 145 710 N or aftermarket equivalent like Forge 007P).
Ignition coil failure
Symptoms: Engine misfire, rough running, flashing EPC light, DTCs for individual cylinder misfires.
Cause: Degradation of internal insulation in the coil pack, leading to arcing and failure, especially under load or damp conditions.
Fix: Replace faulty ignition coil(s) with latest OEM-specified part number; avoid aftermarket coils of unknown quality.
Oil sludge buildup (if poorly maintained)
Symptoms: Low oil pressure warning, tapping noises from top end, blocked oil pickup strainer.
Cause: Extended oil change intervals or use of incorrect oil specification leading to sludge formation in oil passages.
Fix: Perform engine flush (if safe), replace oil and filter with correct spec, inspect oil pickup; adhere to service schedule.
Research Basis

Analysis derived from Volkswagen technical bulletins (1998-2001) and UK DVSA failure statistics (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AGU

Find answers to most commonly asked questions about VOLKSWAGEN AGU.

Research Resources

Comprehensive technical documentation and regulatory references

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VOLKSWAGEN Official Site

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UK type-approval authority for automotive products.

Official Documentation

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Regulatory Context

Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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