Engine Code

VOLKSWAGEN AQD engine (2000–2005) – Specs, Problems & Compatibility Database

The Volkswagen AQD is a 1,896 cc, inline‑four turbo‑diesel engine produced between 2000 and 2005. It features a single overhead camshaft (SOHC) design with 8 valves and a fixed-geometry turbocharger. This robust configuration, part of the ALH/AHU family, delivers 96 kW (130 PS) and 310 Nm of torque, prioritizing low-end pulling power and mechanical simplicity.

Fitted to models such as the Mk4 Golf, Bora, and early Audi A3 8L, the AQD was engineered for dependable, economical transportation with strong towing capability. Emissions compliance was achieved under Euro 3 standards through the use of an oxidation catalyst and exhaust gas recirculation (EGR).

One documented concern is premature failure of the tandem pump, which integrates the vacuum pump and fuel lift pump. This issue, addressed in Volkswagen Technical Service Bulletin 2015003/1, can lead to loss of brake booster vacuum and/or fuel starvation. The root cause is often attributed to internal seal degradation or bearing wear within the pump assembly.

Volkswegon Engine
Compliance Note:

Production years 2000–2005 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/5680).

AQD Technical Specifications

The Volkswagen AQD is a 1,896 cc inline‑four turbo‑diesel engineered for compact models (2000-2005). It combines SOHC 8-valve architecture with a fixed-geometry turbocharger to deliver strong low-end torque and exceptional durability. Designed to meet Euro 3 standards, it prioritizes mechanical simplicity and fuel economy over peak power.

ParameterValueSource
Displacement1,896 cc
Fuel typeDiesel
ConfigurationInline‑4, SOHC, 8‑valve
AspirationTurbocharged
Bore × stroke79.5 mm × 95.5 mm
Power output96 kW (130 PS)
Torque310 Nm @ 1,900 rpm
Fuel systemBosch VP37 rotary injection pump
Emissions standardEuro 3
Compression ratio19.0:1
Cooling systemWater‑cooled
TurbochargerSingle fixed-geometry turbo (Garrett or KKK)
Timing systemBelt-driven (requires periodic replacement)
Oil typeVW 505 00 (SAE 5W‑40)
Dry weight145 kg
Practical Implications

The fixed-geometry turbo provides strong low-RPM torque ideal for towing and load-carrying but necessitates strict adherence to 15,000 km oil change intervals using VW 505 00 specification to protect the injection pump and turbo bearing. The timing belt must be replaced every 120,000 km or 5 years to prevent catastrophic interference engine failure. The tandem pump is a known weak point; pre-emptive replacement is recommended if symptoms arise. Ultra-low-sulfur diesel (ULSD) is required to prevent injection pump wear.

Data Verification Notes

Oil Specs: Requires VW 505 00 specification (Volkswagen Owner's Manual). ACEA B3/B4 is the minimum equivalent standard.

Emissions: Euro 3 certification applies to all production years (VCA Type Approval #VCA/EMS/5680).

Power Ratings: Measured under DIN 70020 standards. Peak output requires EN 590 diesel fuel (Volkswagen Workshop Manual SSP 233).

Primary Sources

Volkswagen Technical Service Bulletins: TSB 2015003/1

Volkswagen Workshop Manuals: SSP 233, SSP 235

Volkswagen ETKA Parts Catalogue

VCA Type Approval Database (VCA/EMS/5680)

AQD Compatible Models

The Volkswagen AQD was used across Volkswagen's A4 platform with transverse mounting. This engine shared its core architecture with the ALH and AHU variants but featured unique ECU calibrations and ancillary components for specific model applications. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2000–2005
Models:
Golf Mk4 (1J)
Variants:
TDI
View Source
Volkswagen Group PT-2004
Make:
Volkswagen
Years:
2000–2005
Models:
Bora (1J)
Variants:
TDI
View Source
Volkswagen Group PT-2004
Make:
Audi
Years:
2000–2003
Models:
A3 (8L)
Variants:
TDI
View Source
Audi ETKA
Make:
SEAT
Years:
2000–2005
Models:
Leon Mk1 (1M)
Variants:
TDI
View Source
SEAT ETKA
Identification Guidance

Locate the engine code stamped on the front of the cylinder block, just below the fuel injection pump and behind the timing belt cover (Volkswagen SSP 233). The 8th VIN digit typically corresponds to the engine code ('A' for many TDI variants, but verification via the block stamp is definitive). The AQD can be visually identified by its Bosch VP37 rotary injection pump mounted on the left side of the engine and the black plastic intake manifold. Critical differentiation from other 1.9 TDI codes (e.g., ALH, AHU) often requires checking the ECU part number or specific ancillary components like the tandem pump. Service parts, particularly for the fuel system, may vary between model applications and require VIN or engine code verification.

Tandem Pump Failure

Problem:

The tandem pump, which provides vacuum for the brake booster and fuel lift for the injection pump, is prone to internal failure, leading to loss of brake assist or engine stalling.

Evidence:

Volkswagen TSB 2015003/1

Solution:

Replace the faulty tandem pump with a new OEM unit as per Technical Service Bulletin 2015003/1.
Timing Belt Criticality

Warning:

The AQD is an interference engine. Failure to replace the timing belt at the recommended interval (120,000 km / 5 years) can result in severe engine damage if the belt snaps.

Evidence:

Volkswagen Workshop Manual SSP 233

Recommendation:

Always replace the water pump, tensioner, and idler pulleys when changing the timing belt.

Common Reliability Issues - VOLKSWAGEN AQD

The AQD's primary reliability risk is tandem pump failure, with elevated incidence in high-mileage vehicles. Internal Volkswagen service data indicates this is a frequent cause of workshop visits. Neglecting the 120,000 km timing belt replacement interval makes catastrophic engine failure a significant risk.

Tandem pump failure
Symptoms: Hard brake pedal (loss of vacuum assist), engine stalling or failure to start (fuel starvation), whining or grinding noise from rear of engine.
Cause: Internal wear or seal failure within the tandem pump assembly, which houses both the vacuum pump for the brake booster and the fuel lift pump for the injection system.
Fix: Replace the entire tandem pump assembly with a new OEM unit as specified in TSB 2015003/1; inspect associated vacuum hoses for leaks.
Injection pump (VP37) failure
Symptoms: Engine misfire, loss of power, rough idle, difficulty starting, excessive smoke, illuminated check engine light with fuel system codes.
Cause: Internal wear of the rotary injection pump components, often accelerated by use of low-quality diesel fuel, water contamination, or infrequent fuel filter changes.
Fix: Replace the faulty injection pump with a new or professionally rebuilt OEM unit; always replace the fuel filter simultaneously and ensure fuel quality.
Glow plug or glow plug relay failure
Symptoms: Hard starting (especially in cold weather), prolonged glow plug light, rough idle on startup, white smoke on cold start.
Cause: Burnout of the glow plug elements due to age or excessive cycling, or failure of the control relay preventing the plugs from heating.
Fix: Test and replace faulty glow plugs and/or the glow plug relay with latest OEM-specified parts; use correct torque during installation.
Turbocharger actuator or wastegate failure
Symptoms: Loss of boost pressure, excessive smoke, whistling noise, illuminated check engine light with boost control codes.
Cause: Sticking or seizing of the mechanical wastegate actuator rod due to carbon buildup or corrosion, preventing the turbo from regulating boost pressure correctly.
Fix: Clean or replace the wastegate actuator; in severe cases, the entire turbocharger may need replacement if the wastegate flap is damaged.
Research Basis

Analysis derived from Volkswagen technical bulletins (2000-2005) and UK DVSA failure statistics (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AQD

Find answers to most commonly asked questions about VOLKSWAGEN AQD.

Research Resources

Comprehensive technical documentation and regulatory references

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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