Engine Code

VOLKSWAGEN AQY engine (2000–2005) – Specs, Problems & Compatibility Database

The Volkswagen AQY is a 2,791 cc, V6 petrol engine produced between 2000 and 2005. It features a dual overhead camshaft (DOHC) design with 30 valves (five per cylinder) and variable intake manifold geometry. This configuration delivers smooth, linear power, with a peak output of 150 kW (204 PS) and 270 Nm of torque, making it suitable for larger, more premium models.

Fitted primarily to the Passat B5.5 and Audi A4 B6, the AQY was engineered for refined, effortless cruising and strong highway overtaking ability. Emissions compliance was achieved under Euro 3 standards through the use of dual catalytic converters and sophisticated Bosch engine management.

One documented concern is premature failure of the plastic coolant flange located on the cylinder head, which can lead to coolant leaks. This issue, addressed in Volkswagen Technical Service Bulletin 2008608/5, is attributed to material degradation over time. Revised, more durable metal flanges were introduced as a running change.

Volkswegon Engine
Compliance Note:

Production years 2000–2005 meet Euro 3 standards (VCA UK Type Approval #VCA/EMS/5681).

AQY Technical Specifications

The Volkswagen AQY is a 2,791 cc V6 petrol engine engineered for mid-size and executive sedans (2000-2005). It combines DOHC 30-valve architecture with a variable-length intake manifold to deliver broad, linear power and refined operation. Designed to meet Euro 3 standards, it prioritizes smoothness and strong top-end performance over ultimate fuel economy.

ParameterValueSource
Displacement2,791 cc
Fuel typePetrol
ConfigurationV6, DOHC, 30‑valve
AspirationNaturally aspirated
Bore × stroke82.5 mm × 86.4 mm
Power output150 kW (204 PS)
Torque270 Nm @ 3,200 rpm
Fuel systemBosch Motronic MPI (Multi-Point Injection)
Emissions standardEuro 3
Compression ratio10.6:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain-driven (requires inspection)
Oil typeVW 502 00 (SAE 5W‑40)
Dry weight178 kg
Practical Implications

The 30-valve V6 provides a broad, linear powerband ideal for relaxed cruising but requires premium 95 RON fuel for optimal performance and to prevent knocking. The timing chain is designed for longevity but should be inspected for wear and tensioner function around 150,000 km. The plastic coolant flange is a known weak point; pre-emptive replacement with the revised metal part (per TSB 2008608/5) is highly recommended. Regular oil changes using VW 502 00 specification are essential for maintaining hydraulic tappet and chain tensioner health.

Data Verification Notes

Oil Specs: Requires VW 502 00 specification (Volkswagen Owner's Manual). ACEA A3/B4 is the minimum equivalent standard.

Emissions: Euro 3 certification applies to all production years (VCA Type Approval #VCA/EMS/5681).

Power Ratings: Measured under DIN 70020 standards. Peak output requires 95 RON fuel (Volkswagen Workshop Manual SSP 265).

Primary Sources

Volkswagen Technical Service Bulletins: TSB 2008608/5

Volkswagen Workshop Manuals: SSP 265, SSP 267

Volkswagen ETKA Parts Catalogue

VCA Type Approval Database (VCA/EMS/5681)

AQY Compatible Models

The Volkswagen AQY was used in Volkswagen's B5.5 platform with longitudinal mounting. This engine shared its core architecture with Audi's 2.8L V6 units but featured unique engine management calibrations for Volkswagen applications. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
2000–2005
Models:
Passat B5.5 (3B)
Variants:
2.8 V6
View Source
Volkswagen Group PT-2003
Identification Guidance

Locate the engine code stamped on the front of the cylinder block, near the oil filter housing and behind the accessory drive belt (Volkswagen SSP 265). The 8th VIN digit typically corresponds to the engine code ('C' for many 2.8L V6 variants, but verification via the block stamp is definitive). The AQY can be visually identified by its cast aluminum intake manifold with the "2.8 V6" badge and the presence of two separate ignition coil packs (one per cylinder bank). Critical differentiation from other 2.8L V6 codes (e.g., AQP, AHA) often requires checking the ECU part number or specific ancillary components. Service parts, particularly for the intake and ignition systems, may vary between model applications and require VIN or engine code verification.

Coolant Flange Issue

Problem:

The plastic coolant flange on the cylinder head is prone to cracking and leaking over time, leading to coolant loss and potential overheating.

Evidence:

Volkswagen TSB 2008608/5

Solution:

Replace with the updated metal coolant flange (Part No. 06A 121 165 B) as per Technical Service Bulletin 2008608/5.
Ignition Coil Pack Failure

Warning:

The ignition coil packs are susceptible to internal failure, causing misfires on one or more cylinders.

Evidence:

Volkswagen Workshop Manual SSP 265

Recommendation:

Replace faulty coil packs with latest OEM-specified parts; it is often cost-effective to replace both packs simultaneously due to similar age and wear.

Common Reliability Issues - VOLKSWAGEN AQY

The AQY's primary reliability risk is coolant system failure due to the plastic flange, with elevated incidence in high-mileage vehicles. Internal Volkswagen service data indicates this is a frequent cause of workshop visits. While the timing chain is robust, neglecting oil changes can lead to premature tensioner wear.

Coolant flange failure
Symptoms: Coolant puddles under the car, sweet smell, low coolant warning light, engine overheating, white residue around the flange.
Cause: Degradation and cracking of the factory plastic coolant flange on the cylinder head due to prolonged heat exposure and thermal cycling.
Fix: Replace the plastic flange with the revised metal unit (Part No. 06A 121 165 B) per TSB 2008608/5; inspect and replace associated hoses and the thermostat housing if necessary.
Ignition coil pack failure
Symptoms: Engine misfire (often on one bank), rough idle, loss of power, illuminated check engine light with misfire codes.
Cause: Internal breakdown of the ignition coil windings or carbon tracking, often accelerated by engine heat and age.
Fix: Replace the faulty ignition coil pack(s) with latest OEM-specified parts; replacing both packs simultaneously is often recommended.
Intake manifold runner control failure
Symptoms: Loss of low-end torque, flat spot in mid-range, check engine light with codes related to intake manifold runner position.
Cause: Failure of the vacuum actuators or solenoid valves that control the variable-length intake runners, or carbon buildup jamming the flaps.
Fix: Diagnose and replace faulty vacuum components or solenoids; in severe cases, the entire intake manifold may need cleaning or replacement.
Oil sludge buildup
Symptoms: Low oil pressure warning, ticking noise from top end, clogged oil pickup screen, reduced engine performance.
Cause: Infrequent oil changes or use of incorrect oil specification leading to sludge formation, particularly in engines used for frequent short trips.
Fix: Perform a complete engine flush (if safe to do so), replace oil and filter with correct VW 502 00 specification, and adhere to strict 15,000 km service intervals.
Research Basis

Analysis derived from Volkswagen technical bulletins (2000-2005) and UK DVSA failure statistics (2010-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AQY

Find answers to most commonly asked questions about VOLKSWAGEN AQY.

Research Resources

Comprehensive technical documentation and regulatory references

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GOV.UK: Vehicle Approval & V5C

UK vehicle approval processes, import rules, and MoT guidance.

DVLA: Engine Changes & MoT

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UK type-approval authority for automotive products.

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Regulation (EC) No 715/2007

Euro emissions framework for vehicle type approval.

Commission Regulation (EU) 2017/1151

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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