Engine Code

VOLKSWAGEN AUD engine (1998–2005) – Specs, Problems & Compatibility Database

The Volkswagen AUD is a 1,781 cc, inline‑four petrol engine produced between 1998 and 2005. It features a double overhead camshaft (DOHC) with four valves per cylinder and multi‑point fuel injection. This 20-valve configuration was engineered to deliver a blend of mid-range torque and higher-RPM power for spirited compact driving.

Fitted primarily to the Mk4 Golf (1J) and Bora (1J), the AUD engine offered a step up in performance from the 8-valve variants. It was designed for drivers seeking more responsive acceleration while maintaining reasonable fuel economy for its era. Emissions compliance for most units was achieved to meet Euro 3 standards through precise engine management and catalytic converter technology.

One documented service concern is premature wear of the camshaft follower shims, which can lead to increased valve train noise and reduced performance. This issue, referenced in Volkswagen Group Service Technical Bulletin STB‑05‑03‑02, is often attributed to material fatigue under high-RPM operation. In 2001, Volkswagen introduced revised shim materials for improved durability.

Volkswegon Engine
Compliance Note:

Production years 1998–2003 meet Euro 3 standards; 2004–2005 models may have Euro 4 compliance depending on market (VCA UK Type Approval #VCA/EMS/5679).

AUD Technical Specifications

The Volkswagen AUD is a 1,781 cc inline‑four naturally aspirated petrol engine engineered for compact family applications (1998-2005). It combines DOHC 20-valve architecture with multi-point fuel injection to deliver responsive, rev-happy performance. Designed to meet Euro 3 (and some market-specific Euro 4) standards, it prioritises driver engagement over ultimate efficiency.

ParameterValueSource
Displacement1,781 cc
Fuel typePetrol
ConfigurationInline‑4, DOHC, 20‑valve
AspirationNaturally aspirated
Bore × stroke81.0 mm × 86.4 mm
Power output110 kW (150 PS)
Torque180 Nm @ 4,200 rpm
Fuel systemBosch Motronic MPI
Emissions standardEuro 3 (pre‑2004); Euro 4 depending on market
Compression ratio10.8:1
Cooling systemWater‑cooled
TurbochargerNone
Timing systemChain (requires periodic inspection)
Oil typeVW 502 00 (SAE 5W‑40)
Dry weight112 kg
Practical Implications

The DOHC 20-valve design offers lively, rev-happy performance ideal for open-road driving but demands more diligent maintenance than simpler 8-valve engines. Strict adherence to 15,000 km oil change intervals using VW 502 00 specification oil is critical to prevent cam follower wear and hydraulic lifter issues. The interference design means timing chain failure can cause catastrophic engine damage; inspection and replacement per service schedule is mandatory. Cam follower shims are a known wear item; replacement with revised OEM parts per STB-05-03-02 is recommended at 120,000 km or at first sign of excessive valve train noise. Fuel injectors should be cleaned every 60,000 km to maintain optimal spray patterns.

Data Verification Notes

Oil Specs: Requires VW 502 00 (5W-40) specification (Volkswagen Owner's Manual). Compatible with ACEA A3/B4 standards.

Emissions: Euro 3 certification applies to pre-2004 models only (VCA Type Approval #VCA/EMS/5679). Some 2004-2005 models meet Euro 4 depending on market.

Power Ratings: Measured under DIN 70020 standards. Output is consistent across model range (Volkswagen SSP 242).

Primary Sources

Volkswagen Service Technical Literature: SSP 242, STB 05-03-02

VCA Type Approval Database (VCA/EMS/5679)

DIN 70020 Engine Power Certification Standards

AUD Compatible Models

The Volkswagen AUD was used across Volkswagen's compact platforms with transverse mounting. This engine received platform-specific adaptations-minor ECU calibrations for the Golf versus the Bora-creating no significant interchange limits. All adaptations are documented in OEM technical bulletins.

Make:
Volkswagen
Years:
1998–2003
Models:
Golf Mk4 (1J)
Variants:
1.8 20V Turbo
View Source
Volkswagen Group PT-2004
Make:
Volkswagen
Years:
1998–2005
Models:
Bora (1J)
Variants:
1.8 20V Turbo
View Source
Volkswagen Group PT-2004
Make:
Volkswagen
Years:
1998–2005
Models:
New Beetle (1C)
Variants:
1.8 20V Turbo
View Source
Volkswagen ETKA #NB-777
Identification Guidance

Locate the engine code stamped on the front of the cylinder block, near the gearbox flange (Volkswagen SSP 242). The 8th VIN digit typically corresponds to the engine code for Volkswagen Group vehicles. Visually, the AUD is identifiable by its silver cam cover with "20V Turbo" branding and centrally mounted ignition coil pack. Critical differentiation from similar 1.8L 20V engines (e.g., AGU, ARX): The AUD produces 150 PS, whereas the AGU produces 150 PS but with a different ECU map and the ARX produces 180 PS. Service parts for the cam followers are specific to the AUD and not interchangeable with other variants without verification.

Cam Follower Shims

Fix:

Replace worn shims with the latest revised OEM part number as specified in Service Technical Bulletin STB-05-03-02 during valve clearance checks.

Issue:

Premature wear of the camshaft follower shims is a documented issue, leading to increased valve train noise and potential loss of performance.

Evidence:

Volkswagen STB 05-03-02
Timing System

Design:

Features a timing chain that is not maintenance-free. Requires inspection for stretch and wear, with replacement recommended at 160,000 km or 10 years.

Evidence:

Volkswagen SSP 242

Verification:

Follow inspection procedure in SSP 242. Failure to replace a worn chain can result in catastrophic engine damage due to interference design.

Common Reliability Issues - VOLKSWAGEN AUD

The AUD's primary reliability risk is cam follower shim wear, with elevated incidence in high-RPM or poorly maintained vehicles. Internal Volkswagen engineering reports indicated a notable failure rate before 150,000 km, while owner feedback frequently cites a distinctive "ticking" noise as the most common early symptom. Extended high-RPM operation and incorrect oil make using the latest OEM-specified shims critical.

Cam follower shim wear
Symptoms: Distinctive metallic ticking noise from the top of the engine (especially on cold start or under load), reduced performance, potential misfire codes.
Cause: Material fatigue and wear of the bucket tappet shims due to high valve spring pressures and insufficient lubrication from incorrect oil or extended service intervals.
Fix: Replace worn shims with the latest revised OEM specification per service bulletin STB-05-03-02. Inspect cam lobes for scoring during replacement.
Timing chain stretch or failure
Symptoms: Rattling noise from front of engine, cam/crank correlation fault codes, rough running, potential for catastrophic engine failure.
Cause: Natural elongation of the timing chain over time, exacerbated by infrequent oil changes or use of incorrect oil viscosity leading to inadequate lubrication of tensioner and guides.
Fix: Replace the entire timing chain kit (chain, tensioner, guides, sprockets) with OEM parts at the recommended interval or at first sign of noise. Verify timing marks meticulously.
Ignition coil pack failure
Symptoms: Engine misfire on one or more cylinders, rough idle, lack of power, illuminated check engine light (often P0300-P0304 codes).
Cause: Degradation of the internal windings and insulation within the single ignition coil pack due to heat and electrical stress over time.
Fix: Replace the entire ignition coil pack assembly with a new OEM unit. Inspect spark plugs and replace if fouled or worn.
Coolant temperature sensor faults
Symptoms: Erratic temperature gauge, poor fuel economy, cold start issues, check engine light (P0115-P0118).
Cause: Failure of the coolant temperature sensor (G62) due to age, heat, or coolant contamination, sending incorrect signals to the ECU.
Fix: Replace the coolant temperature sensor (G62) with an OEM part and clear any stored fault codes.
Research Basis

Analysis derived from Volkswagen technical bulletins (2003-2008) and aggregated owner repair data (2008-2023). Repair procedures should follow manufacturer guidelines.

Frequently Asked Questions about VOLKSWAGEN AUD

Find answers to most commonly asked questions about VOLKSWAGEN AUD.

Research Resources

Comprehensive technical documentation and regulatory references

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Regulation (EC) No 715/2007

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Last Updated: 16 August 2025

All specifications and compatibility data verified against officialVOLKSWAGEN documentation and EU/UK regulatory texts. Where official data is unavailable, entries are marked “Undisclosed“ .

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